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Workman MDPage 4 -- 12Single Cylinder Gasoline Engine
Engine Installation (Fig. 9)
1. Install all removed engine parts and attachments to
the engine.
CAUTION
One person should operate the hoist while a sec-
ond person guides the engine into the frame.
2. Install engine to the frame.
A. Attach a short section of chain between fuel
pump bracket lift hole and exhaust manifold (Fig.
10).
B. Connect a hoist at the center of the chain.
IMPORTANT: Make sure to not damage engine,
fuel lines, electrical harness or other parts while
installing the engine.
C. Lower engine onto the engine tray.
3. Install four (4) cap screws and flange nuts to engine
and engine tray. Position engine on engine tray to align
clutch drive pulley and driven pulley on transaxle. Tight-
en fasteners.
4. Connect engine harness connector to the main elec-
trical harness.
5. Remove cap screw (item 49) and flat washer (item
50) that secure r--clamp (item 51) and shift cables (item
8) to engine. Position r--clamp (item 51) and shift cables
(item 8) to engine. Secure r--clamp to engine with flat
washer (item 50) and cap screw (item 49).
6. Install starter belt to the engine and starter/generator
pulleys. Tension the belt by rotating the starter/genera-
tor away from the engine. Tighten fasteners to secure
starter/generator.
7. Install drive belt to drive clutch.
IMPORTANT: Make sure to remove all plugs and
covers that were placed on hose and engine open-
ings during engine removal.
8. Install muffler and exhaust coupler to the exhaust
manifold (see Muffler Installation in this section).
9. Connect fuel hose to the fuel pump (Fig. 10). Make
sure to secure hose with hose clamp.
10.Connect the following components:
A. Choke and throttle cables to the carburetor and
cable bracket.
B. Air intake hose to the carburetor.
C. Breather hose to the engine valve cover.
11.Secure choke and throttle cables to the fuel pump
bracket with cable tie.
12.Install cargo box to the frame (see Cargo Box and
Tailgate Installation in the Service and Repairs section
of Chapter 7 -- Chassis).
13.Connect positive (red) cable to the battery. Then,
connect ground (black) cable to the battery.
14.Make sure engine oil level is correct.