A SERVICE OF

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8-1
HP DesignJet 5000 and 5500 Series Printers Service Manual
Removal and Installation8
Screw Types 8-4
Top Cover Assembly 8-5
Left Hand Cover 8-6
Right Hand Cover 8-10
Front Panel Assembly 8-14
Left Rear Cover 8-15
Right Rear Cover 8-16
Extension Cover (60" Model only) 8-17
Media Lever Assembly 8-18
Right Hand Trim 8-20
Left Hand Trim 8-22
Back Cover 8-23
Ink Tubes System 8-25
EMC Covers 8-32
Encoder Strip 8-34
Trailing Cable 8-36
Tensioner Assembly 8-42
Carriage Assembly and Belt 8-46
Line Sensor 8-53
Scan-Axis Motor 8-57
Cutter Assembly 8-60
Ink Supply Station (ISS) 8-64
Air Pressurization System (APS) 8-67
Service Station Assembly 8-69
Drop Detector Assembly 8-72
Hard Disk Drive (HDD) 8-74
LAN Card 8-76
Memory and BootROM DIMM’s 8-77
Electronics Module Cover 8-79
Main PCA 8-81
PCI-to-IDE PCA 8-85
Power Supply Unit (PSU) 8-88
Ink Supply Station (ISS) PCA 8-91
Ink Leak Detector - If Present (Only Applicable to the 5000 Series) 8-93
Cooling Fans 8-95
Electronics Module (as one complete Assembly) 8-97
Pinch-Wheels 8-98
Pinch-Wheel Cam 8-100
Vacuum Fan 8-103
Paper-Axis Motor Assembly 8-105
Booster Fan 8-108
Media Sensor 8-109
Entry Roller 8-111
Center Guide Assembly 8-112
Drive Roller Gear 8-114
Front Platen Assembly (Only Applicable to the 5000 Series) 8-115
Center Platen Assembly 8-117
Deflectors (Only Applicable to the 5000 Series) 8-119
Heater Assembly (Only Applicable to the 5500 Series) 8-120
Tube Guide Door 8-124