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Section 7 – System Operational Testing
Dukane Manual Part No. 403-574-01
Probe Operation
1. If the generator is not online, press the ON/OFFLINE
mode key, labeled C in Figure 7-6. The System Op-
erating Mode ONLINE indicator (G in Figure 7-5)
will be green.
2. Hand Probe – Apply the probe tip to the components
to be ultrasonically joined, and press the hand probe’s
activation switch.
Automation System – Activate the automation system
program to trigger the generator. This will move the
probe tip in contact with the components to be ultra-
sonically joined, and run a welding cycle.
3. Hand Probe – The programmed welding time or energy
will be processed, and then the ultrasound will be shut
off.
Automation System – The programmed weld time will
be processed, and then the ultrasound will shut off.
NOTE
Neither a hand probe or an automa-
tion system can trigger the generator
to produce an ultrasound output if the
generator is OFFLINE.
Stopping the Ultrasound
Output
Set mode key C to OFFLINE. Ultrasound will
deactivate.
Figure 7 - 6 Stop Ultrasound Output
C
LOAD
8060 100
OVER
400 20
SYSTEM POWER OUTPUT LEVEL
SYSTEM OPERATING MODE
LOAD
8060 100
OVER
400 20
SYSTEM POWER OUTPUT LEVEL
SYSTEM OPERATING MODE
ON
LINE
OFF
LINE
POWER
TEST
# 1 PART COUNT 125
WELD TIME 0.080 S
POWER 1050 W
ENERGY 350 J
OFF
LINE
# 1 PART COUNT 125
WELD TIME 0.080 S
POWER 1050 W
ENERGY 350 J
I
N
F
O
O
N
/
O
F
F
L
I
N
E
T
E
S
T
C
A
N
C
E
L
E
N
T
E
R
System with a User-supplied
Emergency Stop Switch
Press the emergency (E-Stop) switch, and the ultrasound
signal will deactivate. - This applies only if Auto Stop
is wired to end user E-Stop circuits, AND Auto Stop is
enabled.