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TABLE OF CONTENTS
iv
IMPORTANT SAFETY INSTRUCTIONS ..................................................................................................... ii
UNIT NUMBERS / AUTOPILOT CONTACT INFO.................................................................................... iii
TABLE OF CONTENTS...........................................................................................................................iv - vi
SYSTEM OVERVIEW .................................................................................................................................... 1
CHLORINE GENERATION ..................................................................................................................................................................1
PH CONTROL M ODE........................................................................................................................................................................2
TOTAL CONTROL MODE ..................................................................................................................................................................2
T
OTAL CONTROL PROTECTION.................................................................................................................................................2
DEFINING ORP (ACTIVE CHLORINE) OPERATION...............................................................................................................2
D
EFINING PH OPERATIO N..................................................................................................................................................2
CONTROL UNIT FEATURES................................................................................................................................. 3
PATENTED TEMPERATURE COMPENSATION.....................................................................................................................................3
PATENTED AUTOMATIC-FLOW BYPASS MANIFOLD ASSEMBLY.......................................................................................................3
SPECIFICATIONS........................................................................................................................................... 4
FOR #75003 POOL PILOT DIGITAL CONTROL UNIT
AC
INPUT POWER ............................................................................................................................................................................4
C
HLORINE OUTPUT..........................................................................................................................................................................4
M
ANIFOLD FLOW REQUIREMENTS...................................................................................................................................................4
PUMP/AUXILIARY RELAY INPUT/OUTPUT........................................................................................................................................4
AGENCY APPROVALS.......................................................................................................................................................................4
FOR #75001 POOL CHEMISTRY CONTROLLER UNIT
PH ACID FEED PUMP AND TANK AC INPUT POWER.........................................................................................................................4
Low Voltage Input Power...............................................................................................................................................................4
Flow Cell.........................................................................................................................................................................................4
PREPARING THE POOL WATER................................................................................................................. 5
CALCULATING POOL VOLUME.........................................................................................................................................................5
TYPE OF SALT..................................................................................................................................................................................5
H
OW TO ADD SALT OR REMOVE SALT.............................................................................................................................................5
SALT LEVEL.....................................................................................................................................................................................5
S
ALT ADDITION CHART ..................................................................................................................................................................6
BASIC WATER CHEMISTRY ..............................................................................................................................................................7
SATURATION INDEX (SI)..................................................................................................................................................................8
INSTALLATION ............................................................................................................................................. 9
BEFORE INSTALLING THE #75003 POOL PILOT DIGITAL SYSTEM........................................................................................................9
W
HAT IS INCLUDED..........................................................................................................................................................................9
W
HAT IS NOT INCLUDED ..................................................................................................................................................................9
P
LUMBING REQUIREMENTS............................................................................................................................................................10
E
LECTRICAL REQUIREMENTS.........................................................................................................................................................10
INSTALLATION STEPS.....................................................................................................................................................................10
PLUMBING THE MANIFOLD ASSEMBLY............................................................................................................ 11
MOUNTING THE #75003 DIGITAL CONTROL UNIT ........................................................................................... 12
E
LECTRICAL CONNECTIONS............................................................................................................................. 13
GROUNDING AND BONDING ............................................................................................................................. 13
H
IGH VOLTAGE WIRING .................................................................................................................................. 13
CONVERTING FROM 230 VAC TO 115VAC ...................................................................................................................................13
C
ONNECTING POWER TO THE POOL PILOT .....................................................................................................................................14
C
ONNECTING POOL PILOT TO AN EXTERNAL TIMER OR CONTROLLER ..........................................................................................14
C
ONNECTING POOL PILOT TO ONE-SPEED PUMP OR ACID PUMP...................................................................................................14
C
ONNECTING POOL PILOT TO TWO-SPEED PUMP...........................................................................................................................14