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© 2008
Roberts-Gordon LLC
All rights reserved. No part of this work covered by the copyrights herein may be reproduced
or copied in any form or by any means - graphic, electronic, or mechanical, including
photocopying, recording, taping or information storage and retrieval systems - without the
written permission of Roberts-Gordon LLC.
Printed in U.K.
TABLE OF CONTENTS
SECTION 1: Heater Safety......................................................2
SECTION 2: Installer Responsibility .....................................2
2.1 Clearances to Combustibles........................................2
2.2 Corrosive Chemicals....................................................2
2.3 National Standards and Applicable Codes ..................2
SECTION 3: Critical Considerations .....................................3
3.1 Basic Information.........................................................3
3.2 Location and Suspension ............................................3
3.3 Minimum Required Installation Clearances .................3
3.4 Clearances to Combustibles........................................3
3.5 Ventilation....................................................................3
3.6 Fuel Supply..................................................................3
3.7 Electrical Supply..........................................................3
3.8 Flue..............................................................................3
SECTION 4: Specifications ....................................................5
4.1 PGP & POP Internal Heaters.......................................5
4.2 PGP & POP External Heaters .....................................6
4.3 Air Outlet and Flue Arrangements...............................7
4.4 General Technical Data Table (all models)
Appliance Category II
2H/L 3B/P
.......................................8
4.5 Technical Data - Ecoflam ON/OFF Burners
(all models - burner reference "C")..............................8
4.6 Technical Data - Ecoflam Modulating Burners
(all models - burner reference "H")..............................9
4.7 Technical Data - Ecoflam Oil-Fired Burners
(burner reference "G")...............................................10
SECTION 5: Heater Installation............................................ 11
5.1 General...................................................................... 11
5.2 Handling .................................................................... 11
SECTION 6: Flue Installation ...............................................13
6.1 Flue Installation..........................................................13
SECTION 7: Air Supply.........................................................15
7.1 Air Supply...................................................................15
7.2 Isolated Equipment Rooms ........................................15
7.3 Building Ventilation.....................................................15
7.4 Distribution Ducting ....................................................15
7.5 Return Air Ducting......................................................15
SECTION 8: Fuel Piping........................................................16
8.1 Connections...............................................................16
8.2 Fuel Oil Supply ..........................................................17
SECTION 9: Wiring and Electrical Information...................19
9.1 Electrical Supply........................................................19
9.2 Remote Controls........................................................19
9.3 CCH Wiring Diagram Gas Models 15-30
(floor standing)...........................................................20
9.4 CCH Wiring Diagram Oil Models 15-30
(floor standing)...........................................................21
9.5 CCH Wiring Diagram Gas Models 15-30
(horizontal mounting).................................................22
9.6 CCH Wiring Diagram Oil Models 15-30
(horizontal mounting).................................................23
9.7 CCH Wiring Diagram Gas Models 40-50
(floor standing)...........................................................24
9.8 CCH Wiring Diagram Oil Models 40-50
(floor standing)...........................................................25
9.9 CCH Wiring Diagram Gas Models 40-50
(horizontal mounting).................................................26
9.10 CCH Wiring Diagram Oil Models 40-50
(horizontal mounting)...............................................27
9.11 CCH Wiring Diagram Gas Models 60-100
(floor standing) .........................................................28
9.12 CCH Wiring Diagram Oil Models 60-100
(floor standing) .........................................................29
9.13 CCH Wiring Diagram Gas Models 60-100
(horizontal mounting) ...............................................30
9.14 CCH Wiring Diagram Oil Models 60-100
(horizontal mounting) ...............................................31
9.15 Final Connections to Ecoflam HIGH/LOW or
Modulating Burners (all models) ..............................32
SECTION 10: Commissioning ..............................................33
10.1 Pre-Commission Checks..........................................33
10.2 Commissioning the Burner (gas heaters).................34
10.3 Control - Gas-Fired Heaters .....................................35
10.4 Gas Valves...............................................................37
10.5 Combustion Testing (all models)..............................37
10.6 Commissioning the Burner (Oil Heaters)..................38
10.7 Control - Oil-Fired Heaters .......................................38
10.8 Turning Off the Heater (all models) ..........................39
10.9 External Controls......................................................39
10.10 Instruction to the User ............................................39
SECTION 11: User Instructions............................................40
11.1 User Instructions.......................................................40
11.2 Common User Controls (all models).........................40
11.3 Lighting Instructions (all models)..............................41
11.4 Simple Fault Finding (all models)..............................41
SECTION 12: Servicing.........................................................43
12.1 Servicing Instructions...............................................43
12.2 Burner Maintenance.................................................43
12.3 Fan/Motor Assembly Maintenance (all models) .......43
12.4 Heat Exchanger Maintenance..................................43
12.5 Thermal Insulation ...................................................43
SECTION 13: Conversion Between FUELS.........................44
13.1 General ....................................................................44
13.2 Burner Conversion ...................................................44
SECTION 14: Troubleshooting.............................................45
14.1 General ....................................................................45
14.2 Troubleshooting for Oil Burners
(see manufacture’s instructions) ..............................46
14.3 Troubleshooting for Gas Burners
(see manufacturer’s instructions).............................47
14.4 Troubleshooting for Flame Supervision System.......48
14.5 Troubleshooting for Solenoid Valves Circuit .............49
14.6 Troubleshooting for Main Fan Circuit (1 Ø)...............49
14.7 Troubleshooting for Main Fan (3 Ø)..........................50
SECTION 15: Removal and Replacement Parts..................51
15.1 Burner Components ..............................................51
15.2 Direct On-Line Main Fan Starter and
Thermal Overload Unit (3 Ø) ...................................51
15.3 Control Circuit Fuse
(10 or 5 A, 1-1/4" long sand filled)............................51
15.4 Combination Fan/Limit Thermostat..........................51
15.5 Main Fan Motor (3 Ø Belt Drive) ..............................51
15.6 Main Fan Units.........................................................51
SECTION 16: Parts List.........................................................53
16.1 Spare Parts List........................................................53