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Workman MDX--D Page 3 -- 11 Diesel Engine
Fuel Tank Removal (Fig. 7)
CAUTION
Read safety precautions for handling fuel before
working on the fuel system (see Safety Instruc-
tions in Chapter 1 -- Safety).
1. Remove seat base from the frame (see Seat Base in
the Service and Repairs section of Chapter 6 -- Chas-
sis).
2. Use fuel transfer pump to remove fuel from fuel tank.
3. Loosen hose clamp and disconnect fuel return hose
(item 13 in Figure 8) from elbow fitting in fuel tank.
4. Loosen hose clamp and disconnect fuel supply hose
(item 17 in Figure 8) from the fuel pump.
5. Disconnect fuel pump electrical connector from
vehiclewireharness.
6. Release tank strap that secures fuel tank to frame.
Do not remove strap from floor plate and frame cross
member. Lift fuel tank assembly from frame.
7. Remove fuel tank components as needed using Fig-
ure 8 as a guide.
8. Clean fuel tank before installing it back on vehicle.
Fuel Tank Installation (Fig. 7)
1. Install all removed f uel tank components using Fig-
ure 8 as a guide.
2. Position fuel tank to frame. Secure tank to frameand
cross member with tank strap.
3. Connect fuel supply hose (item 17 in Figure 8) to the
fuel pump and fuel return hose ( item 13 in Figure 8) to
the elbow fitting. Secure hoses with hose clamps.
4. Connect fuel pump electrical connector to vehicle
wire harness.
5. Install seat base to the frame (see Seat Base in the
Service and Repairs section of Chapter 6 -- Chassis).
6. Fill fuel tank.
Figure 8
1. Fuel tank
2. Fuel cap
3. Rollover valve
4. Bushing
5. Grommet
6. Stand pipe
7. Elbow fitting
8. Fuel gauge
9. Grommet
10. Vent hose
11. Hose clamp
12. Hose clamp
13. Fuel return hose
14. Fuel pump
15. Fuel pump holder
16. Fuel supply hose
17. Fuel supply hose
4
17
13
12
16
12
10
11
12
7
14
6
5
3
2
1
15
11
8
9
Diesel
Engine