9-4 ASSEMBLY PROCEDURE
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Precautions in assembly
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Thoroughly clean each part.
When cleaning, take special care with the piston, cylinder,
crankshaft, connecting rod, and each bearing.
Be sure to completely scrape off th carbon deposits on the cylinder head and piston head.
Also, thoroughly remove carbon deposits from each piston ring groove.
Check whether the lip of each oil seal is damaged or not, and if damaged, replace it with a
new one. Also, while assembling, apply lubricating oil to the lip of each seal.
Replace the gaskets and other similar items with new ones.
Check the keys, pins, bolts, nuts etc.,
and replace them, if necessary, with new ones.
Apply torque, according to the specified rate, to those sections where the torque is rated.
Apply lubricating oil to rotating and sliding parts when they are assembled.
Check the clearance of each part prior to assembly and adjust them if necessary.
When each of the main components
have
been assembled, turn each one
by
hand and check
for smoothness of rotation and unusual noise.
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