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T6000 Saber Assembly Section 2-12
ASSEMBLY
POLY-CARBONATE SAFETY WINDOW
NOTE: This should be done before mounting the main frame.
1. Disconnect gas shock at door. Remove the right side cab door from tractor
cab by removing hinge pins.
2. Remove the existing hardware and discard factory glass door.
3. Place small bead of adhesive seal in the bottom of the trim lock bubble bead.
4. Install trim lock bubble seal on polycarbonate starting at the center bottom
horizontal portion.
5. Install existing hardware removed from glass door on the polycarbonate.
6. Install the polycarbonate assembly in the cab with existing and supplied
hardware.
7. Press polycarbonate into place at upper front corner.
8. Then drill 3/16" pilot hole through polycarbonate and corner gusset of door jam.
9. Locate hole 1-1/4" from the edge of the lower rounded feature of the corner
gusset and center it from each end. Then drill out hole in polycarbonate with
15/32" diameter bit that is ONLY used for polycarbonate.
10. Drill out hole in gusset with 3/8" diameter bit for steel.
11. Install the poly door into place where factory door was removed (upper right
rear first). Refer the parts section for the details.
12. Install grommet into hole in polycarbonate.Then install supllied 1/4” nut into
corner gusset.
13. Secure upper right corner with supplied washer and capscrew. Refer to Parts
section for the details.