Lincoln Electric V155-S Portable Generator User Manual


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ELECTRICAL DIAGRAMS
G-10
INVERTEC® V155-S
SCHEMATIC - CONTROL PC BOARD
1
1
A A
I-
Voutm
OFF+
I+
AD1
RESET
IRQ
Voutm
+15V
DUTY
PTCE
THLED
VENn
Vout
IMIS
S/T
PTCE
PTCuM
OSC
GND
GND
GND
ERRORn
+5V
IRQ
AD2
ISET AD0
AD0
GND
+5V
DUTY
ISET
WELDING
Fan
FAN_ONn
ERRORn
Arcset
PTCuM
OFF+
+5V
RESETVRD
+15V
FAN_ONn
AD1
AD2
Voutfilt
Voutfilt
WELDING
S/T
+15V
THLED
VENn
+5V
GND
Vout
OSC
I-
I+
CEVRD
CEVRD
SET
VRD
THRVRDS
THRLED
THRVRDS
THRLED
Arcset
IMIS
THRCE35
THRCE35
Inputerr CEVRD
+15V
+5V
+5V
+15V
+15V
+5V +5V
+15V
+15V
+5V
+15V
+15V
+5V
+5V
+15V
+15V
+15V
+5V
+5V
+15V
+15V
+15V
+5V
+15V
Title
Size Document Number Rev
Date last rev.: Sheet
of
Appr.Dr.
This sheet contains proprietary information owned by LINCOLN ELECTRIC ITALIA s.r.l. and is not to be
reproduced, disclosed, or used without the express permission of LINCOLN ELECTRIC ITALIA
LINCOLN ELECTRIC ITALIA s.r.l.
SERRA RICCO' (GE) - ITALIA
1st emis. dr.: 1st emis. date:
X0708 00
Control Board V145S
A2
22Wednesday, April 05, 2006
Wednesday, February 18, 2004<1st emis. dr.>
Title
Size Document Number Rev
Date last rev.: Sheet
of
Appr.Dr.
This sheet contains proprietary information owned by LINCOLN ELECTRIC ITALIA s.r.l. and is not to be
reproduced, disclosed, or used without the express permission of LINCOLN ELECTRIC ITALIA
LINCOLN ELECTRIC ITALIA s.r.l.
SERRA RICCO' (GE) - ITALIA
1st emis. dr.: 1st emis. date:
X0708 00
Control Board V145S
A2
22Wednesday, April 05, 2006
Wednesday, February 18, 2004<1st emis. dr.>
Title
Size Document Number Rev
Date last rev.: Sheet
of
Appr.Dr.
This sheet contains proprietary information owned by LINCOLN ELECTRIC ITALIA s.r.l. and is not to be
reproduced, disclosed, or used without the express permission of LINCOLN ELECTRIC ITALIA
LINCOLN ELECTRIC ITALIA s.r.l.
SERRA RICCO' (GE) - ITALIA
1st emis. dr.: 1st emis. date:
X0708 00
Control Board V145S
A2
22Wednesday, April 05, 2006
Wednesday, February 18, 2004<1st emis. dr.>
IMIS=3.81V -> 145A
Calibrazione Imax
Da implementare per la programmazione in-circuit
Eseguire foratura per striscia pin berg.
SET=3.81V ->145A
POTENZIOMETRO LINEARE 2K5 20%
BOURMS 91U1D-T14-EAO/260
Piste per regolazione offset.
Trimmer smd verticale
Led indicator for VRD system
ISET 100%DC->190A
Piste per regolazione offset.
NB: i led sono a montaggio through
hole
ISET-> PWM of current set
SET -> Current set
CEVRD -> HV or CE version
VRD -> Start signal in CE version
AD2 -> Ouptut voltage AD
OSC -> Oscillator pin
Vout -> output voltage
Imis -> Output current
S/T -> Stick / tig working
PTCuM -> Error signal
WELDING -> Green mode and VRD
detect
Arcset -> Arc force selection
Fan -> Fan setting
VENn -> OCV set
PTCE -> Inverter set
THLED -> thermal led
4X VITI FISSAGGIO SCHEDA
. CW
. CW
SW1: deviatore a tre posizioni
F.Scorza
C22
100nF
50V
0805
C22
100nF
50V
0805
R81
4k7
0603
1%
R81
4k7
0603
1%
1
2
3
Q5
BC817
SOT23
Q5
BC817
SOT23
R35
0603
1%
10k
R35
0603
1%
10k
1
M3M3
R78
1k
0603
1%
R78
1k
0603
1%
C28
50V
0603
4n7F
C28
50V
0603
4n7F
R50
0603 1%
2MR50
0603 1%
2M
C14
50V
0603
4n7F
C14
50V
0603
4n7F
R24
100k
0603
1%
R24
100k
0603
1%
R82
100R
0603
1%
R82
100R
0603
1%
R76
470k
0603
1%
R76
470k
0603
1%
R46
0603 1%
1MR46
0603 1%
1M
R7
0603
1%
5k6
R7
0603
1%
5k6
C11
50V
0603
100pF
C11
50V
0603
100pF
C1
100nF
50V
0805
C1
100nF
50V
0805
R64
3k3
0603
1%
R64
3k3
0603
1%
R68
910R
0603
1%
R68
910R
0603
1%
R70
2k2
0603
1%
R70
2k2
0603
1%
R61
1k
1%
0603
1%
R61
1k
1%
0603
1%
1
M4M4
1
2
3
Q4
BC817
SOT23
Q4
BC817
SOT23
C9
50V
0603
10nF
C9
50V
0603
10nF
1
2
3
4
JP2
MODU2 2VIE 90°
JP2
MODU2 2VIE 90°
Q6
BC807
SOT23
Q6
BC807
SOT23
5
6
7
+
-
U4B
LM358AM
SO8
+
-
U4B
LM358AM
SO8
D5
DO 214AC
S1M
D5
DO 214AC
S1M
C20
50V
0805
100nF
C20
50V
0805
100nF
C17
100nF
50V
0805
C17
100nF
50V
0805
R40
1k
0603
1%
R40
1k
0603
1%
C4
100nF
50V
0805
C4
100nF
50V
0805
R41
5k6
0603
1%
R41
5k6
0603
1%
3
2
1
+
-
U2A
LM358AM
SO8
+
-
U2A
LM358AM
SO8
1
2
3
4
8
7
6
5
SW2
SW DIP-4
SW2
SW DIP-4
R23
3k9
0603
1%
R23
3k9
0603
1%
R38
4k7
0603
1%
R38
4k7
0603
1%
1 3
2
R60
2k5
20%
R60
2k5
20%
5
6
7
+
-
U2B
LM358AM
SO8
+
-
U2B
LM358AM
SO8
R77
10k
0603
1%
R77
10k
0603
1%
R28
4k7
0603
1%
R28
4k7
0603
1%
5
6
7
411
-
+
U1B
LM324
SO14
-
+
U1B
LM324
SO14
2
3 1
D14
SOT23
BAT54S
D14
SOT23
BAT54S
84
U2C
LM358AM
SO8
U2C
LM358AM
SO8
D3
MINIMELF
LL4148
D3
MINIMELF
LL4148
C18
50V
0805
100nF
C18
50V
0805
100nF
2
3 1
D11
SOT23
BAT54S
D11
SOT23
BAT54S
0603
SJ6
N.M.
0R
0603
SJ6
N.M.
0R
R73
1k
0603
1%
R73
1k
0603
1%
D6
RED
D 5mm
D6
RED
D 5mm
R48
06031%
2MR48
06031%
2M
0603
SJ2
N.M.
0R
0603
SJ2
N.M.
0R
R55
0603 1%
3M9R55
0603 1%
3M9
R52
2k2
0603
1%
R52
2k2
0603
1%
R30
0603
1%
22R
R30
0603
1%
22R
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
JP1
HEADER 8X2 90° P/I
JP1
HEADER 8X2 90° P/I
R42
0603
1%
18k
R42
0603
1%
18k
R45
06031%
1MR45
06031%
1M
12
13
14
4 11
-
+
U1D
LM324
SO14
-
+
U1D
LM324
SO14
R21
4k7
0603
1%
R21
4k7
0603
1%
1
M5M5
C5
820pF
50V
0603
C5
820pF
50V
0603
R1
0603
1%
10k
R1
0603
1%
10k
C25
100nF
50V
0805
N.M.
C25
100nF
50V
0805
N.M.
R36
4k7
0603
1%
R36
4k7
0603
1%
R12
0603
1%
100k
R12
0603
1%
100k
84
U4C
LM358AM
SO8
U4C
LM358AM
SO8
R5
0603
1%
4k7
R5
0603
1%
4k7
R13
390k
0603
1%
R13
390k
0603
1%
C23
10nF
50V
0603
C23
10nF
50V
0603
R74
12k
0603
1%
R74
12k
0603
1%
C6
220pF
50V
0603
C6
220pF
50V
0603
R79
4k7
0603
1%
R79
4k7
0603
1%
C24
10nF
50V
0603
C24
10nF
50V
0603
R27
1k8
0603
1%
R27
1k8
0603
1%
R3
0805
1%
2k2
R3
0805
1%
2k2
0603
SJ4
N.M.
0R
0603
SJ4
N.M.
0R
2
3 1
D15
SOT23
BAT54S
D15
SOT23
BAT54S
R4
5k6
0603
1%
R4
5k6
0603
1%
R67
5k6
0603
1%
R67
5k6
0603
1%
R17
2k2
0805
1%
R17
2k2
0805
1%
C26
100nF
50V
0805
C26
100nF
50V
0805
C10
33nF
50V
1206
C10
33nF
50V
1206
R2
4k7
0603
1%
R2
4k7
0603
1%
R75
4k7
0603
1%
R75
4k7
0603
1%
R9
1k2
1206
1%
R9
1k2
1206
1%
0603
SJ5
N.M.
0R
0603
SJ5
N.M.
0R
D8
GREEN
D 5mm
D8
GREEN
D 5mm
2
3 1
D1
SOT23
BAT54S
D1
SOT23
BAT54S
R63
10k
0603
1%
R63
10k
0603
1%
R66
120k
0603
1%
R66
120k
0603
1%
1
M1M1
R54
2k2
0603
1%
R54
2k2
0603
1%
0603
SJ1
N.M.
0R
0603
SJ1
N.M.
0R
R58
0603
1%
4k7
R58
0603
1%
4k7
1
2
3
Q7
BC817
SOT23
Q7
BC817
SOT23
3
2
1
+
-
U4A
LM358AM
SO8
+
-
U4A
LM358AM
SO8
10
9
8
411
-
+
U1C
LM324
SO14
-
+
U1C
LM324
SO14
2
3 1
D10
SOT23
BAT54S
D10
SOT23
BAT54S
1
2
3
Q8
BC817
SOT23
Q8
BC817
SOT23
R47
10k
0603
1%
R47
10k
0603
1%
R51
06031%
3M9R51
06031%
3M9
C13
22nF
50V
0603
N.M.
C13
22nF
50V
0603
N.M.
R8
15k
0603
1%
R8
15k
0603
1%
2
3 1
D7
SOT23
BAT54S
D7
SOT23
BAT54S
R49
100k
0603
1%
R49
100k
0603
1%
C21
100nF
50V
0805
N.M.
C21
100nF
50V
0805
N.M.
R72
4k7
0603
1%
R72
4k7
0603
1%
R20
10k
0603
1%
R20
10k
0603
1%
R15
100k
0603
1%
R15
100k
0603
1%
R16
5k6
0603
1%
R16
5k6
0603
1%
R43
50k MONO
1%
R43
50k MONO
1%
R69
2k2
0603
1%
R69
2k2
0603
1%
R80
18k
0603
1%
R80
18k
0603
1%
R62
100k
0603
1%
R62
100k
0603
1%
C12
50V
0603
4n7F
C12
50V
0603
4n7F
R39
4k7
0603
1%
R39
4k7
0603
1%
D16
MINIMELF
LL4148
D16
MINIMELF
LL4148
D9
YELLOW
D 5mm
D9
YELLOW
D 5mm
3
1
2
4
SW1
FEME T1C/1/L1/X/H
SW1
FEME T1C/1/L1/X/H
C7
100nF
50V
0805
C7
100nF
50V
0805
R25
1k2
1206
1%
R25
1k2
1206
1%
R65
100k
0603
1%
R65
100k
0603
1%
C29
100nF
50V
0805
C29
100nF
50V
0805
3
2
1
4 11
-
+
U1A
LM324
SO14
-
+
U1A
LM324
SO14
C27
50V
0805
100nF
C27
50V
0805
100nF
C19
1nF
50V
0603
C19
1nF
50V
0603
R6
4k7
0603
1%
R6
4k7
0603
1%
R29
1k
0603
1%
R29
1k
0603
1%
C2
50V
0805
100nF
C2
50V
0805
100nF
R14
10k
0603
1%
R14
10k
0603
1%
R57
4k7
0603
1%
R57
4k7
0603
1%
1
2
3
Q2
BC817
SOT23
Q2
BC817
SOT23
R59
4k7
0603
1%
R59
4k7
0603
1%
0603
SJ3
N.M.
0R
0603
SJ3
N.M.
0R
1
2
3
Q1
BC817
SOT23
Q1
BC817
SOT23
D2
MINIMELF
LL4148
D2
MINIMELF
LL4148
R83
10k
0603
1%
R83
10k
0603
1%
R31
39k
0603
1%
R31
39k
0603
1%
1
M2M2
R71
4k7
0603
1%
R71
4k7
0603
1%
R33
0603
1%
220R
R33
0603
1%
220R
2
3 1
D17
SOT23
BAT54S
D17
SOT23
BAT54S
R26
10k
0603
1%
R26
10k
0603
1%
2
3 1
D13
SOT23
BAT54S
D13
SOT23
BAT54S
R10
0603
1%
47R
R10
0603
1%
47R
AD2/PTA4/KBI4/OSC2
5
PTB5
6
PTB4
7
PTB3
10
PTB2
11
PTB1
14
PTB0
15
VDD
1
VSS
16
IRQ/PTA2/KBI2
9
AD0/PTA0/TCH0/KBIO
13
AD1/PTA1/TCH1/KBI1
12
RST/PTA3/KBI3
8
AD3/PTA5/KBI5/OSC1
4
PTB6
3
PTB7
2
U3
MC68HC908QY4
SOIC16
U3
MC68HC908QY4
SOIC16
R37
2k2
0805
1%
R37
2k2
0805
1%
R44
100R
0603
1%
R44
100R
0603
1%
C15
50V
0603
22nF
C15
50V
0603
22nF
2
3 1
D12
SOT23
BAT54S
D12
SOT23
BAT54S
R32
1k2
1206
1%
R32
1k2
1206
1%
R34
0603
1%
10k
R34
0603
1%
10k
G-10
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
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