Generac Power Systems 5415 Portable Generator User Manual


 
Section 6
TROUBLESHOOTING FLOWCHARTS
Page 29
REPLACE
DEFECTIVE
SWITCH
REPLACE BAD
STARTER
CONTACTOR
RELAY
REPLACE STARTER
MOTOR IF DEFECTIVE
REPLACE STARTER
CONTACTOR
GO TO PROBLEM 10
RECHARGE OR REPLACE BATTERY
– CLEAN, REPAIR OR REPLACE
BAD CABLE(S)
CHECK WIRING AND
WIRE CONNECTIONS.
REPAIR, RECONNECT
OR REPLACE BAD
WIRES AS REQUIRED
CHECK FOR
MECHANICAL BINDING
OF THE ENGINE OR
ROTOR
Problem 6 - Engine Will Not Crank
TEST 16 –
CHECK 7.5
AMP FUSE
TEST 17 – CHECK BATTERY & CABLES
(CHECK SW1 LED FOR LOW BATTERY
WARNING – 2 FLASHES)
BAD
BAD
FUSE BAD
FUSE BLOWS
REPLACE FUSE
BAD
BAD
BAD
BAD BAD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
TEST 20 –
CHECK
START-STOP
SWITCH
TEST 22 – CHECK
STARTER
CONTACTOR
RELAY
TEST 23 – CHECK
STARTER
CONTACTOR
TEST 21 – CHECK
POWER SUPPLY
TO WIRE 56
TEST 24 – CHECK
STARTER MOTOR
TEST 18 – CHECK
POWER SUPPLY
TO PRINTED
CIRCUIT BOARD
REPLACE
PRINTED CIRCUIT
BOARD