Powermatic PM2020 Chipper User Manual


 
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2.0 Table of Contents
Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of Contents ........................................................................................................................................... 3
3.0 Safety warnings .............................................................................................................................................. 4
4.0 Introduction .................................................................................................................................................... 5
5.0 Specifications ................................................................................................................................................. 6
6.0 Unpacking ...................................................................................................................................................... 7
6.1 Contents of shipping container ................................................................................................................... 7
7.0 Assembly ........................................................................................................................................................ 8
7.1 Tool caddy .................................................................................................................................................. 8
7.2 Guard ......................................................................................................................................................... 8
7.3 Bed extension (optional accessory)
............................................................................................................. 9
7.4 Shelf assemblies (optional) ...................................................................................................................... 10
8.0 Electrical connections .................................................................................................................................. 11
8.1 Single Phase Operation ........................................................................................................................... 11
8.2 Three Phase Operation ............................................................................................................................ 11
8.3 Extension cords ........................................................................................................................................ 11
9.0 Adjustments ................................................................................................................................................. 12
9.1 Headstock and tailstock movement .......................................................................................................... 12
9.2 Cam tightness .......................................................................................................................................... 12
9.3 Tool support ............................................................................................................................................. 12
9.4 Locking handles ....................................................................................................................................... 12
9.5 Live center and cone ................................................................................................................................ 13
9.6 Indexer ..................................................................................................................................................... 13
9.7 Centers: installing/removing ..................................................................................................................... 13
9.8 Face plate: installing/removing ................................................................................................................. 14
9.9 Speed change .......................................................................................................................................... 14
9.10 Sheave and belt alignment ..................................................................................................................... 14
9.11 Checking spindle play ............................................................................................................................ 15
9.12 Sheave/drive belt replacement ............................................................................................................... 15
10.0 Operating controls ...................................................................................................................................... 16
11.0 Operation ................................................................................................................................................... 16
11.1 Inspection ............................................................................................................................................... 16
11.2 Turning tools ........................................................................................................................................... 16
11.3 Spindle turning ....................................................................................................................................... 17
11.4 Face plate and bowl turning ................................................................................................................... 20
12.0 Maintenance ............................................................................................................................................... 22
13.0 Indexer positions ........................................................................................................................................ 23
14.0 Troubleshooting the PM2020 Lathe ........................................................................................................... 24
15.0 Recommended lathe speeds (per diameter of workpiece) ......................................................................... 25
16.0 Replacement parts ..................................................................................................................................... 25
16.1.1 PM2020 Headstock Assembly – Exploded View ................................................................................. 26
16.1.2 PM2020 Headstock Assembly – Parts List ......................................................................................... 27
16.2.1 PM2020 Stand and Bed Assembly – Exploded View .......................................................................... 29
16.2.2 PM2020 Stand and Bed Assembly – Parts List ................................................................................... 30
16.3.1 Bed Extensions – Exploded View (optional accessory) ...................................................................... 31
16.3.2 Bed Extensions – Parts List (optional accessory) ............................................................................... 31
16.4.1 Outboard Turning Stand – Exploded View (optional accessory) ......................................................... 32
16.4.2 Outboard Turning Stand – Parts List (optional accessory) .................................................................. 32
16.5 Optional Accessories: Face Plates, Tool Supports and Misc. ................................................................ 33
17.0 Electrical connections ................................................................................................................................ 34
18.0 Electrical: Remote On/Off Switch (optional accessory) .............................................................................. 35