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Repair Instructions
7.6 Dismantling the ignition module
and flywheel
1
Remove the cylinder cover. Remove the starter.
Snap off the ignition cable from the guide rail and
remove the guide rail. See gure 7.
4
Thread the mandrel on the crank pin. Screw in until
1-2 threads are left to the ywheel. Knock on the
mandrel with a suitable metal hammer while at the
same time pulling the ywheel outward until the
ywheel comes off the shaft. Remove mandrel and
ywheel. See gure 9.
Unscrew the air nozzle to replace the ignition mod-
ule. Loosen the screws on the ignition module. See
gure 10.
Dismantle the air lter, air lter holder and carburet-
tor. See the “Dismantling the carburettor” chapter.
Dismantle the tank unit as outlined in the “Disman-
tling the tank unit” chapter.
Dismantle the intake system, see the “Dismantling
the intake system” chapter.
Loosen the earth cable. See gure 11. Pull the
cables through the openings in the crankcase.
Cleaning and inspection
• Clean all parts, especially the tapers on the
ywheel and shafts.
• Check the ywheel for cracks or any other signs
of damage.
2
Knock out a few of the pins in the tool if it does not
match up with the ywheel.
Use the tool to hold the ywheel in place while the
ywheel nut is loosened using a suitable socket
wrench. See gure 8.
Fig 7
Fig 8
Fig 9
Fig 10