Guardian Technologies 4582 & 4987 Portable Generator User Manual


 
Section 5
TROUBLESHOOTING FLOWCHARTS
Page 33
BAD
BAD
BAD
BAD
PULL OUT
ADJUST AND
RE-TEST
REPAIR
OR REPLACE
FSS
REPAIR
OR
REPLACE
REPAIR
OR
REPLACE
REPAIR
OR REPLACE
REPLACE
REPLACE
OFF
OFF
TURN ON
ON
TURN OFF
REPLACE
PRINTED CIRCUIT
BOARD
GOODGOODGOOD
GOOD
SPARK
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD GOOD
GOOD
GOOD
TEST 29 -
CHECK
SPARK
CHECK
FUEL
SUPPLY
CHECK
FUEL
SHUTOFF
VALVE
VERIFY THAT IDLE
CONTROL SWITCH
IS IN THE “OFF”
POSITION
TEST 38 -
CHECK
FUEL PUMP
PULL CHOKE
FULL OUT
TEST 32 - TEST
START STOP
RELAY (SSR)
TEST 34 - TEST
START STOP
RELAY WIRING
TEST 30 -
CHECK
SPARK
PLUGS
TEST 35 - CHECK AND
ADJUST IGNITION
MAGNETOS
TEST 39 -
CHECK
CARBURETION
TEST 33 - TEST
WIRE 167
TEST 40 - CHECK
VALVE
ADJUSTMENT
CHECK
FLYWHEEL KEY -
SEE TEST 35
TEST 41 - CHECK
ENGINE / CYLINDER
LEAK DOWN TEST /
COMPRESSION TEST
REPLENISH
FUEL
SUPPLY
ADJUST
OR REPLACE
REPAIR OR REPLACE AS NECESSARY
REFER TO ENGINE SERVICE MANUAL
P/N 0E2081 FOR FURTHER ENGINE
SERVICE INFORMATION
BAD
Problem 7 - Engine Cranks But Will Not Start
TEST 5 - CHECK
STEPPER
MOTOR
CONTROL
TEST 32 - CHECK
START STOP
RELAY (SSR)
TEST 36 - CHECK
FUEL SHUTOFF
SOLENOID (FSS)
TEST 31 - REMOVE
WIRE 18 /
SHUTDOWN LEAD
TEST 37 - CHECK
FUEL SHUTOFF
SOLENOID VOLTAGE
DC VOLTAGE
MEASURED AT
TWO PIN
CONNECTOR
FULL OUT
NO
SPARK
BAD
GOOD
BAD
BAD
BAD
BAD
BAD