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Workman e2050/e2065
Transaxle and Brakes (Rev. B)
Page 4 – 24
Installation (Fig. 13)
1. If removed, install traction motor to transaxle (see
Traction Motor Installation in Service and Repairs sec-
tion of Chapter 3 – Electrical System).
2. Position transaxle and motor assembly to the rear
frame. Loosely install all fasteners used to secure trans-
axle to vehicle. Tighten fasteners in the following order:
A. Tighten four (4) flange head screws and flange
nuts that secure transaxle to the rear frame.
B. Tighten two (2) flange nuts and carriage screws
that secure transaxle mount plate (item 5) to support
bracket (item 4).
3. Install brake cables to brake actuator levers with cle-
vis pins and cotter pins.
4. Position wheel assemblies to the vehicle with valve
stems facing out. Secure each wheel with five (5) lug
nuts. Torque lug nuts in a criss–cross pattern from 45 to
65 ft–lb (61 to 88 N–m).
5. Lower vehicle from jackstands.
6. Connect wires to traction motor (Fig. 17):
IMPORTANT: When connecting cables to motor ter-
minals (A1, A2, F1 and F2), use a back–up wrench to
retain lower nut before tightening upper nut (Fig.
14). If terminal studs are allowed to turn during up-
per nut installation, internal motor damage can oc-
cur.
A. Install cable connector and upper nut to motor
terminals A1 and A2. While retaining lower nut,
torque upper nut on terminals A1 and A2 from 85 to
90 in–lb (9.6 to 10.2 N–m).
B. Install cable connector and upper nut to motor
terminals F1 and F2. While retaining lower nut,
torque upper nut on terminals F1 and F2 from 55 to
60 in–lb (6.2 to 6.8 N–m).
C. Plug motor temperature sensor connector into
vehicle wire harness.
7. Carefully connect removed battery cable to battery
terminals. Install lock washers and nuts on battery termi-
nals. Torque nuts from 115 to 125 in–lb (13 to 14.1 N–m).
8. Install cargo box to the rear frame (see Cargo Box
Installation in Service and Repairs section of Chapter 5
– Chassis).
9. Check brakes for proper adjustment (see Operator’s
Manual).
1. Support bracket
2. Carriage screws/nuts
3. Transaxle mount plate
Figure 16
2
3
1
Figure 17
55 to 60 in–lb
(6.2 to 6.8 N–m)
85 to 90 in–lb
(9.6 to 10.2 N–m)
55 to 60 in–lb
(6.2 to 6.8 N–m)