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34 Assembly
5WPMAN0862 (11/22/2010)
ASSEMBLY INSTRUCTIONS
DEALER SET-UP INSTRUCTIONS
The mower is shipped mostly assembled but requires
dealer set-up. The Frontier dealer should deliver the
mower to the owner completely assembled, lubricated,
and adjusted for normal conditions.
Recommended torque values for hardware are located
on page 61.
Complete check lists on page 38 when assembly is
complete.
Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
Make sure that all operating and service person-
nel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan-
grene, serious injury, or death will result. CON-
TACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
REMOVE SHIPPING STRAPS
1. Remove front drive from between wing frames.
2. Attach to stub shaft (see trailer assembly).
3. Lift rear deck to take tension off rear lift chains.
4. Remove 3/8 bolts, washers, and nuts from both
rear lift chains. See Figure 25. This hardware is for
factory shipping purposes only and can be
discarded.
Figure 25. Remove Shipping Hardware
5. Gently lower deck until the deck is supported by
the lift chains.
6. Remove 5/8 lock nuts and remove shipping strap
from between right and left decks, Figure 26.
Figure 26. Remove Shipping Strap (Right Wing)
ATTACH HYDRAULIC HOSES
Air in hydraulic systems can cause erratic oper-
ation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
CAUTION
Remove hardware
Remove 5/8 Lock nut