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The battery represents a risk of high short
illcircuit
current. When working on the battery,
always remove watches, rings or other metal
objects, and only use tools that have insulated
handles.
An
authorized
operator
should
inspect
the
engine
battery
system
monthly
(or
100
hours).
At
this
time,
the
battery
fluid
level
should
be
checked
and
distilled
water
added
if
needed.
Battery
cables
and
connections
also
should
be
inspected
for
cleanliness
and
corrosion.
Once
every
six
months
(or
200
hours),
an
Authorized
Service
Technician
'should
inspect
the
battery
system.
At
this
time
the
battery
condition
and
state
of
charge
should
be
checked
using
a
battery
hydrometer.
The
battery
should
be
recharge
or
replaced
as
required.
CHECK
FLUIDS
An
authorized
operator
should
check
the
levels
of
engine
oil,
and
engine
coolant
monthly
(or
100
hours).
The
oil
level
should
be
maintained
between
the
"FULl:'
and
"ADD"
marks
on
the
engine
dipstick.
Recommended
fluids
are
listed
are
in
the
"Specifications"
section.
Once
annually
(or
at
every
600
hour
intervals),
an
authorized
ser-
vice
technician
should
completely
drain
and
refill
the
gearbox
(if
so
equipped)
using
the
following
procedure
(Figure
4.1):
1.
Remove
panel
fuse
and
negative
battery
cable.
2.
Remove
the
oil
filler/Vent
cap.
3.
Remove
the
drain
plug
and
drain
the
oil
into
an
appropriate
container.
Dispose
of
or
recycle
the
oil
properly.
4.
Reinstall
the
oil
drain
plug.
5.
To
add
oil
to
the
gearbox,
remove
the
oil
level
check
plug.
Figure
4.1
-
Gearbox
Oil
Servicing
Points
OIL
FILLERNENT
CAP
OIL
LEVEL
CHECK
PLUG
Maintenance
6.
Add
the
recommended
oil
until
it
just
starts
to
flow
from
the
oil
level
check
plug
opening.
7.
Finally,
install
and
tighten
the
oil
filler/Vent
cap
and
oil
level
check
plug.
8.
Re-install
negative
battery
cable
and
panel
fuse.
Start
unit
and
check
for
leaks.
INSPECT
EXHAUST
SYSTEM
Every
three
months
(or
120
hours),
an
authorized
operator
should
inspect
the
entire
exhaust
system.
Abnormal
noise
levels
heard
during
each
operational
test
may
indicate
a
defective
exhaust
pipe
or
muffler.
Any
defective
or
leaking
component
should
be
repaired
or
replaced
immediately
by
an
Authorized
Service
Technician.
INSPECT/TEST
FUEL
SUPPLY
SYSTEM
Every
three
months
(or
120
hours),
an
authorized
operator
should
inspect
and
test
the
fuel
supply
system,
as
well
as
all
fuel
system
connections.
All
connections
must
be
tight
and
in
good
condition.
A
loose
fuel
system
line
may
show
no
signs
of
leakage,
but
may
draw
air
into
the
system
causing
rough
operation
and
starting
dif-
ficulties.
Any
defective
or
leaking
component
should
be
repaired
or
replaced
immediately
by
an
Authorized
Service
Technician.
REPAIR
PARTS
The
latter
portion
of
this
manual
consist
of
exploded
views,
parts
lists
and
electrical
data
pertaining
to
this
generator
set.
The
parts
lists
consist
of
(a)
an
item
number,
(b)
a
part
number,
(c)
the
quantity
required,
and
(d)
a
description
of
the
part.
The
item
number
corresponds
to
an
identical
number
on
the
exploded
view
drawing.
HOW
TO
ORDER
PARTS
To
order
a
replacement
part,
locate
the
part
in
the
applicable
exploded
view.
Contact
an
Authorized
Service
Dealer
(call
800-
333-1322
to
locate
one
in
the
area)
and
provide
the
following
information:
•
The
generator
model
number.
•
The
generator
identification
code,
which
indicates
the
specific
generator
assembly
for
each
unit.
•
The
part
number
and
corresponding
description
from
the
appli-
cable
parts
list
in
this
manual.
•
The
applicable
exploded
view
"Group"
letter
(A-H)
and
draw-
ing
number
(five-digit
number),
which
can
be
found
on
the
exploded
view
drawing.
NOTE:
In
most
cases,
repair
parts
can
be
obtained
by
providing
the
Authorized
Service
Dealer
with
the
data
label
information
and
a
description
of
the
required
part.
If
unable
to
locate
either
the
data
label
or
the
construction
document,
describe
the
part
needed
and
provide
the
unit's
model
number.
This
number
can
be
found
on
the
DATA
LABEL
attached
to
the
generator's
lower
connection
box.
19