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Table of Contents
Safety
Rules
2
Introduction
1
Read
This
Manual
Thoroughly
1
Operation
and
Maintenance
1
How
to
Obtain
Service
1
Authorized
Service
Dealer
Locator
Number
..'
...
1
Warranty
29
Notes
27
Maintenance
17
SERVICE
SCHEDULE..............
.
17
Authorized
Operator
Maintenance
Functions
17
Authorized
Service
Technician
Maintenance
Functions
.
17
PERIODIC
MAINTENANCE
18
Test
Stationary
Emergency
Generator
System
Operation
and
Components..
.. ..
.
18
Inspect
Battery...
..
18
Check
Fluids.
..
19
Inspect
Exhaust
System..
.
19
Inspect/Test
Fuel
Supply
System..
19
REPAIR
PARTS........
.
19
How
to
Order
Parts..
. . 19
500
I\VV
TO
600
I\VV
STATIONARY
EMERGENCY
DIESEL
ENGINE
DRIVEN
GENERATOR
SETS..
.
..
20
SERVICE
MAINTENANCE
INTERVAL
INFORMATION
..
,,20
Operation
16
GENERATOR
CONTROL
AND
OPERATION
16
OPERATING
UNIT
WITH
MANUAL
TRANSFER
SWITCH
.
..
16
Start-up
and
Transfer...
16
Retransfer
and
Shutdown..
.,
..
17
OPERATING
UNIT
WITH
AUTOMATIC
TRANSFER
SWITCH
....
17
Installation
13
STATIONARY
EMERGENCY
GENERATOR
INSTALLATION
.13
NFPA
Standards...
.
13
Other
Published
Standards..
.
..
13
BASIC
STATIONARY
EMERGENCY
ELECTRIC
SYSTEM..
.
13
EMERGENCY
CIRCUIT
ISOLATION
METHOD
..
14
TOTAL
CIRCUIT
ISOLATION
METHOD
.
..
14
GROUNDING
THE
GENERATOR...
.
14
GENERATOR
AC
NEUTRAL
CONNECTIONS..............
..14
TRANSFER
SWITCH
START
SIGNAL
CONNECTIONS.
.
14
BATTERY
INSTALLATION.....
. .
14
Vented
Batteries.....
.
.15
PREPARATION
BEFORE
START-UP
..
..
15
Prior
to
Initial
Start-up..
.
..
15
Start-up
Inspection
..
16
. 5
ENGINE
PROTECTIVE
DEViCES..
5
Coolant
Temperature
Sender
5
Low
Coolant
Level
Sensor...
. 5
Oil
Pressure
Sender
0
Overs
peed
Shutdown
;)
Overcrank
Shutdown
5
RPM
Sensor
Loss
Shutdown...
. 5
DC
FUSES..
5
FUEL
SYSTEM
6
Diesel
Fuel
System...
. 6
SPECIFICATIONS
6
Generator
6
Engine
Oil
Recommendations
6
Coolant. 6
Gearbox
Lubrication..
. 6
Fuel
System
Requirements
and
Recommendations.....
. 7
BATTERY
INSTALLATION..
. 7
THE
BATTERY...
8
GENERATOR
AC
LEAD
CONNECTIONS
8
Four-lead,
Single-phase
Stator..
. 8
12-lead,
Broad
Range
Stators
9
Six-lead,
600
VAC,
Three-phase
Stator
.....
10
FIELD
WIRING
CONNECTIONS
REQUIREMENTS
10
Field
Wiring
Connections
to
Buss
Bars..
.
11
GENERATOR
AND
LOAD
COMPATIBILITY
11
STARTING
AIDS
.
11
Engine
Coolant
Heaters..
..
.
11
Engine
Oil
Heater
(Optional)
..
.
11
Battery
Warmers
(Optional)..
.
12
Battery
Chargers..
. .
12
Generallnformation
4
IDENTIFICATION
RECORD
.4
Data
Label
...
Generator
Set
XPL
Label
.
EQUIPMENT
DESCRIPTION
;)
Standard
Generator
Features
.