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ix
Table of Contents
Boxer Product Warranty...................................................................................... i
Track Limited Warranty Policy Statement ....................................................... iii
Safety Introduction ........................................................................................... vii
Be Prepared - Get to Know All Operating and Safety Instructions.........vii
Learn the Signal Words Used with the Safety Alert Symbol...................vii
Section 1 – Safety Precautions...................................................................... 1–1
GENERAL SAFETY ................................................................................... 1–1
OPERATING SAFETY ............................................................................... 1–2
SERVICE & MAINTENANCE SAFETY...................................................... 1–4
ELECTRICAL SYSTEM HAZARDS ........................................................... 1–4
Battery Hazards................................................................................... 1–5
Jump Starting/Battery Charging Hazards............................................ 1–5
Hydraulic System Hazards .................................................................. 1–6
Fueling Hazards .................................................................................. 1–7
Section 2 – Operating Controls ..................................................................... 2–1
Component Locations ................................................................................ 2–1
Right Front View.................................................................................. 2–1
Left Rear View..................................................................................... 2–2
Operating Controls .............................................................................. 2–3
Safety Decals ...................................................................................... 2–4
Operating Controls Description ........................................................... 2–5
Section 3 – Pre-Start Inspection and Operation........................................... 3–1
Pre-Start Inspection.................................................................................... 3–1
Daily Service Checks ................................................................................. 3–1
Operating Instructions ................................................................................ 3–7
Machine Start-up ................................................................................. 3–7
Machine Shut-down............................................................................. 3–8
Transportation ..................................................................................... 3–8
Lifting Procedures................................................................................ 3–9
Machine Travel Controls .......................................................................... 3–10
Operating Instructions .............................................................................. 3–15
Section 4 – Routine Service and Maintenance............................................. 4–1
Daily Maintenance Procedures .................................................................. 4–2
New Machine Brake-in Maintenance Procedures ...................................... 4–8
Weekly Maintenance Procedures............................................................. 4–11
Monthly Maintenance Procedures............................................................ 4–12
Annual Maintenance Procedures ............................................................. 4–16
General Maintenance............................................................................... 4–18
Draining Fuel Tank ............................................................................ 4–18
Adjusting Digging Chain Tension ...................................................... 4–20
Trencher Boom Replacement............................................................ 4–22
Replacing the Digging Teeth ............................................................. 4–24
Replacing the Drive Sprocket............................................................ 4–25
Chain Configuration........................................................................... 4–27
Chain Master Link.............................................................................. 4–28