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Dealer Service 25
15916 (Rev. 5/11/2007)
Figure 15
Figure 16
Figure 17
2. With snap rings removed, support drive in vise,
hold yoke in hand and tap on yoke to drive cup up
out of yoke. See Figure 15.
3. Clamp cup in vise as shown in Figure 16 and tap
on yoke to completely remove cup from yoke.
Repeat steps two and three for opposite cup.
4. Place universal cross in vise as shown in Figure 17
and tap on yoke to remove cup. Repeat step three
for final removal. Drive remaining cup out with a
drift and hammer.
U-Joint Assembly
1. Place seals securely on bearing cups. Insert cup
into yoke from outside and press in with hand
pressure as far as possible. Insert journal cross
into bearing cup with grease fitting away from
shaft. Be careful not to disturb needle bearings.
Insert another bearing cup directly across from first
cup and press in as far as possible with hand
pressure.
Trap cups in vise and apply pressure. Be sure jour-
nal cross is started into bearings and continue
pressure with vise, squeezing in as far as possible.
Tap yoke to aid in process.
2. Seat cups by placing a drift or socket (slightly
smaller than the cup) on cup and rapping with a
hammer. See Figure 18. Install snap ring and
repeat on opposite cup.
3. Repeat steps one and two to install remaining cups
in remaining yoke.
Move both yokes in all directions to check for free
movement. Should movement be restricted, rap on
yokes sharply with a hammer to relieve any ten-
sion. Repeat until both yokes move in all directions
without restriction.
Figure 18
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