Dealer Service 19
MAN0137 (9/14/01)
DEALER SERVICE
The information in this section is written for dealer
service personnel. The repair described here requires
special skills and tools. If your shop is not properly
equipped or your mechanics are not properly trained
in this type of repair, you may be time and money
ahead to replace complete assemblies
Always wear relatively tight and belted cloth-
ing to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and
head.
Before working underneath, read Operator's
Manual and Blocking Method section Disconnect
driveline, raise mower, install transport lock,
securely block up all corners, and check stability.
Secure blocking prevents equipment from drop-
ping due to hydraulic leak down, hydraulic sys-
tem failures, or mechanical component failures.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
BLADE SPINDLE
Remove Blade Spindle
1. Remove blade from spindle. (See Remove
Blades, page 16.)
2. Remove belt shield.
3. Remove belt from pulleys.
4. Remove bolt and flat washer from top of spindle
shaft.
5. Disassemble split taper bushing (located on top
of pulley) by removing the two bolts and inserting
them into the threaded holes in bushing flange.
Tighten bolts alternately to remove split taper bush-
ing. Remove pulley.
6. Remove four bolts attaching spindle to mower
frame and remove spindle.
Spindle Repair Tips
• As a reference point, the top of the spindle hous-
ing is the short portion.
• To minimize wear, bearing cups, cones and
sleeves are press-fit to the shaft and will require a
press or similar device for removal.
• When disassembling, support the housing casting
to prevent damage.
• Remove bearing cups by placing a punch in the
housing slots and driving cup out. Alternate punch
positions from side to side. Use care to prevent hous-
ing damage.
•Permatex
®a
sealant is used on the outer diameter
of the seals. Substitute seals may not meet original
equipment specifications and could cause leakage.
a. Permatex is a registered trademark of the Permatex Corporation.
Disassemble Blade Spindle
Refer to Figure 10, page 20
1. Support spindle in a press and push shaft (8)
down through housing (5).
2. Remove seals from housing.
3. Remove bearing cups from housing as described
in Spindle Repair Tips section.
4. Remove bearing cone (4) from shaft (8).
CAUTION