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PAGE 4 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
TABLE OF CONTENTS
Here's How To Get Help ........................................... 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Rules for Safe Operation ......................................... 6-9
Towing and Transportation ....................................... 10
Trailer Safety Guidelines .......................................... 11-17
Trailer Wiring Diagram .............................................. 18
Electric Brake Troubleshooting ................................ 19
Hydraulic Brake Troubleshooting .............................. 20
Operation Decals ..................................................... 21-22
DCA -60SSI2 Specifications ................................... 23
General Information ................................................. 24
Major Components .................................................. 55
Dimensions .............................................................. 26
Control Panel Descriptions ...................................... 28-29
Engine Operating Panel Descriptions ...................... 30-31
Output Terminal Panel Descriptions ......................... 32-33
Output Amperage Setup .......................................... 34-35
Output Voltage Setup............................................... 36-39
Installation ............................................................... 40-41
Pre Set-up ............................................................... 42-45
Load Application ...................................................... 46
Generator Start-up Procedure ................................. 47-49
Generator Shut-down Procedure .............................. 50
Maintenance ............................................................ 52-55
Generator Wiring Diagram ........................................ 56
Engine Wiring Diagram ............................................ 57
Engine Troubleshooting ............................................ 58-59
Generator/Engine Troubleshooting ........................... 60
Explanation of Codes in Remarks Column .............. 62
Suggested Spare Parts ........................................... 63
MQ POWER DCA-60SSI2
AC GENERATOR
Generator Assembly ................................................ 64-65
Control Box Assembly ............................................. 66-67
Engine & Radiator Assembly................................... 68-71
Engine Operating Panel Assembly .......................... 72-75
Battery Assembly .................................................... 76-77
Muffler Assembly .................................................... 78-79
Fuel Tank Assembly ................................................ 80-81
Enclosure Assembly ............................................... 82-85
Rubber Seal Assembly ............................................ 86-87
Name Plate And Decals .......................................... 88-89
ISUZU 6BG1 ENGINE
Cylinder Head Cover Assembly ............................ 90-91
Cylinder Head Assembly ...................................... 92-93
Cylinder Block Assembly ..................................... 94-97
Oil Pan and Level Gauge Assembly ..................... 98-99
Camshaft and Valve Assembly............................. 100-101
Crankshaft Piston and Flywheel Assembly .......... 102-103
Timing Gear and Flywheel Housing Assembly ..... 104-105
Inlet Manifold Assembly ....................................... 106-107
Exhaust Manifold Assembly ................................. 108-109
Ventilation Assembly ............................................ 110-111
Water Pump and Corrosion Resistor Assembly .... 112-113
Thermostat and Housing Assembly ..................... 114-115
Engine Water Piping Assembly ............................. 116-117
Fan and Fan Belt Assembly ................................. 118-119
Fuel Injection Assembly ....................................... 120-121
Fuel Filter and Bracket Assembly ........................ 122-123
Fuel Pump and Pipe Assembly ............................ 124-125
Oil Cooler and Oil Filter Assembly ....................... 126-127
Oil Pump and Oil Strainer Assembly .................... 128-129
Oil and Vacuum Piping Assembly ........................ 130-131
Electrical Control Assembly ................................. 132-133
Starter Components Assembly ............................ 134-135
Alternator Components Assembly ........................ 136-137
Injection Pump Components Assembly ............... 138-141
Governor Components Assembly ......................... 142-145
Feed Pump Assembly .......................................... 146-147
Misc. Injection Pump Assembly ........................... 148-149
Coupling Assembly............................................... 150-151
Water Sedimenter Assembly ................................ 152-153
Switch and Relay Assembly ................................. 154-155
Terms and Condition of Sale — Parts .................. 156
NOTE
Specification and part numberSpecification and part number
Specification and part numberSpecification and part number
Specification and part number
are subject to change withoutare subject to change without
are subject to change withoutare subject to change without
are subject to change without
noticenotice
noticenotice
notice
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..
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