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ThisunitisshippedWITHOUTGASOLINEorOIL. After
assembly,seeseparateenginemanualforproperfuel
andengineoilrecommendations.
TOOLS REQUIRED FOR ASSEMBLY
(1) Screwdriver
(1) Pliers
(2) 7/16" Wrenches
(2) 1/2" Wrench
(2) 9/18" Wrenches
(2) 3/4" Wrenches (only if figure 23 on page 12 is used)
3. Fit the tailgate reinforcement bracket over the end of
the cart bed. Position the two door support brackets
on the bottom of the reinforcement bracket as shown
in figure 2. Fasten the reinforcement bracket and the
door supports to the bottom of the cart using four
5/16" x 3/4" truss head bolts and 5/16" nylock nuts.
Do not tighten yet. See figure 2.
4. Fasten the tailgate reinforcement bracket to the sides
of the cart body using four 1/4" x 5/8" hex bolts and
1/4" nylock nuts as shown in figure 2. Do not tighten
yet.
REMOVAL OF PARTS FROM CARTONS
1. Remove the hardware packs and all loose parts from
the cartons.
2. Lay out and identify parts shown in carton contents.
3. Lay out and identify parts in the hardware packs. Keep
contents of each hardware package separate.
ASSEMBLING THE CART BODY
1. Place cart body halves upright on a smooth level
surface such as a garage floor or a paved driveway.
See figure 1.
CAUTION: Do not leave the cart unattended
in upright position during assembly. A falling
cart can cause personal injury! Pay close
attention to the stability of the cart while it
remains in an upright position. For best stability,
assemble on a smooth level surface.
2. Assemble cart body halves together using three 1/4" x
5/8" hex bolts and 1/4" nylock nuts as shown in figure
1. Do not tighten yet.
1/4" x 5/8" HEX BOLT
1/4" NYLOCK NUT
1/4" NYLOCK NUT
1/4" × 5/8"
HEX BOLT
/ 5/16" × 3/4" TRUSS
f
HEAD BOLT
/
DOOR
SUPPORT
/
/
_/ TAmLGATE
REINFORCEMENT
5/16" NYLOCK NUT BRACKET
FIGURE 2
5. Pull the cart body halves together.
Tighten the four truss head bolts in figure 2.
Tighten the four hex bolts in figure 2.
Tighten the three hex bolts in figure 1, keeping the
bottom aligned and pulled together.
6. Carefully flip the cart end for end so that it rests on
the tailgate reinforcement bracket. See figure 3.
_-_ _-__
FIGURE 1 FIGURE 3
8