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Machine-Side Hopper Loaders
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Table of Contents
1. General instructions......................................................................................................... 1-1
1.1. Warnings and symbols ......................................................................................................................... 1-2
1.2. Explanations and information .............................................................................................................. 1-3
1.3. Legal basis ............................................................................................................................................ 1-3
1.4. Fields of applications............................................................................................................................ 1-3
1.5. Notes on usage...................................................................................................................................... 1-3
2. Safety instructions ........................................................................................................... 2-1
2.1. For your safety...................................................................................................................................... 2-2
2.1.1. General......................................................................................................................................... 2-2
2.1.2. Assembly....................................................................................................................................... 2-3
2.1.3. Operation ..................................................................................................................................... 2-4
2.1.4. Maintenance................................................................................................................................. 2-4
2.2. For the operating safety of the equipment ........................................................................................... 2-5
3. Transport, assembly and storage .................................................................................... 3-1
3.1. Transport and packing.......................................................................................................................... 3-2
3.2. Assembly .............................................................................................................................................. 3-2
3.3. Storage .................................................................................................................................................. 3-2
4. Assembly instructions......................................................................................................4-1
4.1. Unpacking............................................................................................................................................. 4-2
4.2. Installing the dump valve sensor.......................................................................................................... 4-3
4.3. Attaching the pickup wand................................................................................................................... 4-4
4.4. Mounting............................................................................................................................................... 4-5
4.4.1. Mounting on the processing machine ......................................................................................... 4-6
4.4.2. Mounting onto a machine hopper ............................................................................................... 4-6
4.4.3. Mounting onto mixing hoppers with lateral inlet ....................................................................... 4-7
4.4.4. Mounting onto DT 30 dosing station .......................................................................................... 4-7
4.5. Electrical connection ............................................................................................................................ 4-8
4.6. Compressed air connection .................................................................................................................. 4-8
4.7. Installation of the optional proportioning valve .................................................................................. 4-9
5. Functional description .....................................................................................................5-1
5.1. Sequence of operation .......................................................................................................................... 5-2
5.2. Controller.............................................................................................................................................. 5-2
6. Operation ......................................................................................................................... 6-1
6.1. Switching on the unit............................................................................................................................ 6-2
6.2. Checking the flexible hose................................................................................................................... 6-2
6.3. Setting the conveying time................................................................................................................... 6-3
6.4. Setting the purge time (optional) ......................................................................................................... 6-4
6.5. Initial operation..................................................................................................................................... 6-5
6.6. Switching off the unit........................................................................................................................... 6-5
7. Troubleshooting............................................................................................................... 7-1
7.1. Alarms................................................................................................................................................... 7-2