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4.1 ASSEMBLY INSTRUCTIONS FOR 61"
CUTTER DECKS
-NOTE-
Use the illustrated parts list as a part
number reference when following the
assembly instructions.
1. Remove all packaging materials. Lay out the
mounting hardware and the catcher assembly
parts for easy access. Prepare the work area
making sure that it is a clean, safe environment.
2. Remove the discharge chute from the cutter
deck. See Figure 4-1.
-NOTE-
Do not discard the discharge chute or
mounting hardware. The discharge chute
MUST be reinstalled anytime the grass
catcher has been removed from the
machine.
3. When installing this grass catcher on a machine
with a serial number below 8619999, you will
need to remove the discharge baffle from the
bottom of the cutter deck. See Figure 4-2.
Replace the discharge baffle with the new baffle
provided with this grass catcher. Secure using
the following hardware:
(1) 04001-12 Hex Head Bolt 5/16-18 x 1-3/4"
(1) 04001-09 Hex Head Bolt 5/16-18 x 1"
(3) 04040-15 Flatwasher
(3) 04021-10 Nut, Elastic Stop 5/16-18
When installing this grass catcher on an
Advantage deck, install the front baffle to the
cutter deck. See Figure 4-2. Secure using the
following hardware:
(2) 04017-05 Bolt, Hex Head 1/4-20 x 3/4"
(2) 04019-02 Nut, Serrated Flange 1/4-20
(2) 04003-23 Bolt, Carriage 3/8-16 x 1"
(2) 04041-07 Flatwasher
(2) 04021-09 Nut, Elastic Stop 3/8-16
4. Remove the right side belt cover to gain access
to the spindle assembly. Remove the two front
u-nuts from the cutter deck bracket. See Figure
4-1.
5. Install the grass catcher pulley onto the spindle
assembly. Apply loctite to both pulley setscrews
and tighten. See Figure 4-1.
FIGURE 4-1
RIGHT SIDE OF
CUTTER DECK SHOWN
(Note: Some parts not shown for viewing purposes.)
REMOVE DISCHARGE
CHUTE AND
HARDWARE
REMOVE EXISTING
RT. SIDE BELT
COVER
INSTALL PULLEY
ON RH SPINDLE SHAFT -
ON TOP OF EXISTING
SPINDLE DRIVE
PULLEY
REMOVE (2)
U-NUTS
FIGURE 4-2
Discharge
Baffle
04003-23
04017-05
04019-02
04041-07
04041-07
04021-09
04001-09
04040-15
04021-10
04021-09