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PAGE 82 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)
APPENDIX — INSTALLATION CHECKLIST
INSTALLATION CHECKLIST
General
Genset wattage capacity is sufficient to handle maximum
anticipated load.
At least three (3) feet of clearance is provide around entire
genset for servicing and ventilation.
Genset is located in an area not subject to flooding.
All operators have been thoroughly briefed on correct
operating and exercise procedures.
All operators have been thoroughly briefed on preventive
maintenance procedures.
All operators have read and understand all Safety
Precautions and know how to react in an emergency.
Genset Support
Floor, roof, or earth on which the genset is mounted is strong
enough and will not allow shifting or movement. Observe
local codes on soil bearing capacity due to freezing and
thawing.
Genset is properly supported and retained to approved base
which is separate and independent of the surface on which
it rests. Vibration isolators are installed appropriately based
on size requirements.
Supporting base is large enough and exceeds 12 inches
on all sides of genset.
Genset is securely fastened to foundation or subbase fuel
tank.
Cooling Air Flow
Cooling system is efficient, properly cools the engine, and
ventilates genset area.
Genset air inlet is faced into direction of strongest prevailing
winds.
Air inlet openings are unrestricted and at least 1-1/2 times
larger than air outlet area.
Cooling air outlet is on downwind side of building (if not,
wind barrier is constructed).
Proper ducting material (sheet metal, canvas) is used
between radiator and air outlet.
Diesel Fuel System
Fuel tanks meet or exceed all local, state, and national
codes.
Fuel lines are properly installed, supported, and protected
against damage.
Flexible fuel lines is installed between main fuel supply
line and genset to protect against vibration, expansion, and
contraction.
Fuel line shut-off valves are installed to prevent fuel flow in
case of leaks.
External fuel pumps are connected and operated to be
turned "on" when genset is started and turned "off" when
genset is shutdown.
Fuel system is properly primed.
No fuel leaks exist in supply line or engine fuel system.
Gaseous Fuel System
The gas supplied to the genset is of acceptable quality.
The gas supply has sufficient pressure and volume to
operate the genset at full load.
Gaseous fuel supply system design, materials, components,
fabrication, testing and inspections comply with all
applicable codes.
Proper layout and sizing of gas piping is adequate for
handling the volume of gas required.
No leaks exist in any gas line or connection.
Exhaust System
Exhaust piping is not restricted by tight bends and allowed
to flow at maximum velocity.
Condensation drain is installed at appropriate area.
Exhaust system is tight and leakproof.
Exhaust is routed safely outdoors to a well ventilated area
away from people and building vents
Operators are thoroughly briefed on the dangers of carbon
monoxide gas, preventing the buildup of this gas in inhabited
areas.
Areas around the genset are well ventilated. No possibility
of exhaust fumes entering building doors, windows, or intake
fans.
Exhaust piping passing through walls or ceilings have
approved fireproof materials and are in compliance with all
codes.
Exhaust piping is large enough to prevent back pressure
on engine.
AC and DC Wiring
Wire sizes, insulation, conduits, and connection methods
all meet applicable codes.
AC and DC wires are separated in their own conduit to
prevent electrical induction.
All load, line, and generator connections are proper and
correct.
Genset and equipment are correctly grounded.
Genset Pre-start
All laws and codes are meet and all certificates received.
Genset engine is properly serviced with oil and coolant.
Batteries are properly installed, serviced, and charged.
Battery charger and engine coolant heater are connected
and operational.
All genset covers and safety shields are installed properly.
All fuel and coolant shut-off valves are operational.
Fuel system is primed.
Operators have read the instruction manual.