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DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 41
DCA-45USI — MAINTENANCE
Flushing Out Radiator and Replacing Coolant
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Open both cocks located at the crankcase side and at
the lower part of the radiator and drain coolant. Open the
radiator cap while draining. Remove the overflow tank
and drain.
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Check hoses for softening and kinks. Check clamps for
signs of leakage.
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Flush the radiator by running clean tap water through
radiator until signs of rust and dirt are removed. DO NOT
clean radiator core with any objects, such as a
screwdriver.
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Tighten both cocks and replace the overflow tank.
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Replace with coolant (Table 12 for correct mixture).
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Close radiator cap tightly.
Generator Storage
For longe term storage of the generator the following is
recommended:
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Fill the fuel tank completely. Treat with a fuel stabilizer if
necessary.
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Completely drain the oil from the crankcase and refill if
necessary with fresh oil.
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Clean the entire generator, internal and external.
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Cover the generating set and store in a clean, dry place.
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Disconnect the battery.
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Make sure engine coolant is at proper level.
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If generator is mounted on a trailer, jack trailer up and
place on blocks so tires do not touch the ground or block
and completely remove the tires.
CAUTION:CAUTION:
CAUTION:CAUTION:
CAUTION:
Allow engine to
cool
when flushing out
radiator. Flushing the radiator while hot could
cause serious burns
from water or steam.
Air Removal
If air enters the fuel injection system of a diesel engine,
starting becomes impossible. After running out of fuel, or
after disassembling the fuel system, bleed the system
according to the following procedure.
To restart after running out of fuel, turn the switch to the ON
position for 15-30 seconds. Try again, if needed. This unit is
equipped with an automatic air bleeding system.
Check Oil Level
Check the crankcase oil level prior to each use, or when the
fuel tank is filled. Insufficient oil may cause severe damage
to the engine. Make sure the generator is level. The oil level
must be between the two notches on the dipstick as shown
in Figure 33.
Replacing Oil Filter
Remove the old oil filter.
Apply a film of oil to the gasket on the new oil filter.
Install the new oil filter.
After the oil cartridge has been replaced, the engine oil
will drop slightly. Run the engine for a while and check
for leaks before adding more oil if needed. Clean
excessive oil from engine.
Replacing Fuel Filter
Replace the fuel filter cartridge with new one every 500
hours or so.
Loosen the drain plug at the lower top of the fuel filter.
Drain the fuel in the fuel body together with the mixed
water. DO NOT spill the fuel during disassembly.
Vent any air.