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PAGE 4 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01)
TABLE OF CONTENTS
NOTE
Specification and part
number are subject to
change without notice.
Here's How To Get Help ........................................ 3
Table Of Contents ................................................. 4
Parts Ordering Procedures ................................... 5
Rules for Safe Operation ...................................... 6-9
Towing Safety Precaution ..................................... 10
Trailer Safety Guidelines ....................................... 11-17
Trailer Wiring Diagram ........................................... 18
Electrical Brake Troubleshooting ........................... 19
Hydraulic Brake Troubleshooting ........................... 20
Operation and Safety Decals ................................ 21-22
DCA 220 Specifications ....................................... 23
General Information .............................................. 24-26
Major Components ............................................... 27
Dimensions ........................................................... 28-29
Control Panel Descriptions ................................... 30-31
Engine Operating Panel Descriptions ................... 32-33
Output Terminal Overview ..................................... 34-41
Installation ............................................................ 42-43
Pre Setup ............................................................. 44-47
Load Application ................................................... 48
Generator Start-up Procedure (Manual) ................ 49-52
Generator Start-up Procedure (Auto) .................... 53
Generator Shut-Down Procedure .......................... 54
Maintenance ......................................................... 56-59
Generator Wiring Diagram ..................................... 60
Engine Wiring Diagrams ....................................... 62-63
Engine Troubleshooting ......................................... 64-65
Generator/Engine Troubleshooting ........................ 66
MPEC Troubleshooting ......................................... 67
Explanation of Code in Remarks Column ............. 68
Serial Numbers Pertaining to Unit ........................ 68
Suggested Spare Parts ........................................ 69
DCA-220SSK GENERATOR
Generator Assembly-Up to S/N1337562 ............... 70-73
Generator Assembly-S/N1337563~ ...................... 74-77
Control Box and Panel Assembly-
Up to S/N1337562 ................................................ 78-81
Control Box and Panel (Optional)-
Up to S/N1337562 ................................................ 82-85
Control Panel Assembly-S/N1337563~ ................. 86-87
Control Box Assembly-S/N1337563~ ................... 88-91
Engine & Radiator Assembly-Up to S/N1337562 .. 92-95
Engine & Radiator Assembly-
S/N1337563 to 3690734 ....................................... 96-99
Engine & Radiator Assembly-S/N3690735~ ......... 100-103
Engine Operating and Output Terminal Assembly-
Up to S/N1337562 ................................................ 104-109
Engine Operating Panel Assembly (Opt. Parts,
with Slow-Down)-Up to S/N1337562 ..................... 110-115
Engine Operating Panel Assembly-S/N1337563~ 116-119
Output Terminal Panel Assembly-
S/N1337563 to 3690734 ....................................... 120-121
Output Terminal Panel Assembly-S/N3690735~ ... 122-123
Actuator-S/N3690735~ ......................................... 124-125
Battery Assembly ................................................. 126-127
Muffler Assembly ................................................. 128-129
Fuel Tank Assembly-Up to S/N1337562 ............... 130-131
Fuel Tank Assembly-S/N1337563~ ....................... 132-133
Enclosure Assembly-Up to S/N1337562 .............. 134-139
Enclosure Assembly-S/N1337563~ ...................... 140-145
Rubber Seal Assembly-Up to S/N1337562 ........... 146-147
Rubber Seal Assembly-S/N1337563~ .................. 148-149
Automatic Oil Feeder Assembly (Opt. Parts)-
Up to S/N1337562 ................................................ 150-151
Control Box Assembly Remote (Opt. Parts)-
Up to S/N1337562 ................................................ 152-153
Name Plate And Decals ....................................... 154-157
Terms and Condition of Sale — Parts .................. 158