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26 – English
Cleaning and inspection
Clean all parts, especially the tapers on the flywheel and shafts.
Check the flywheel for cracks or any other signs of damage.
Assembly of the spark plug guard
1. Insert the ignition lead through the spark plug guard.
2. Make a hole in the ignition lead for the contact coil by using
the pliers 502 50 06-01.
3. Fit the contact spring using the pliers.
NOTE!
It is important that the tip of the contact coil hits the
centre of the ignition lead to prevent sparking.
IGNITION SYSTEM
D
F
G
G
H
I
0,3 mm
8. Fit the air conductor (B) and starter (A).
Assembly
1. Fit the piston stop fully.
2. Fit the starter dogs (G).
3. Fit the flywheel on the crankshaft. Rotate a little so that the
flywheel’s key fits in the keyway on the shaft.
4. Fit the counterbalance washer (I) in the slot on the flywheel.
Use a 13 mm spanner and tighten the nut (H) to 20-26 Nm.
5. Remove the piston stop, fit the spark plug and rotate the
flywheel so that its magnet comes opposite one of the
ignition module’s securing holes.
6. Assemble the ignition module (F). Connect the cable (D) to
the ignition module.
7. Insert as feeler gauge (0.3 mm) between the flywheel’s
magnet and the ignition module. See service tools. Tighten
the ignition module’s bolts to 2.5-4 Nm.
NOTE!
When assembling the ignition module the gap should be
set between both upper arms.
A
B