2
Table of Contents
General Specifications.........................................................................................................3
Racing Kit Service Data.......................................................................................................5
Periodic Maintenance Chart.................................................................................................5
Engine Parts Installation ......................................................................................................7
Air Intake Parts .................................................................................................................7
Camshaft Chain Tensioner ...............................................................................................8
Camshafts, Sprockets.......................................................................................................9
Cylinder Head.................................................................................................................11
Cylinder Compression ....................................................................................................12
Piston..............................................................................................................................13
Crankshaft Main Journal Bushings .................................................................................13
Connecting Rod Bolts.....................................................................................................14
Connecting Rod Big End Bushings.................................................................................16
Clutch Adjustment (Back-Torque Limiter Setting) ...........................................................17
Transmission ..................................................................................................................21
Alternator ........................................................................................................................23
Water Temperature Sensor.............................................................................................27
Radiator ..........................................................................................................................27
Oil Catch Tank (Kit).........................................................................................................30
Cover Gaskets................................................................................................................32
ECU (Kit) ........................................................................................................................32
Frame Parts Installation.....................................................................................................33
Throttle Parts (Kit Parts) .................................................................................................33
Final Drive Parts (Kit Parts) ............................................................................................34
Brake Pads (Kit Parts) ....................................................................................................34
Steering Damper (Kit Parts)............................................................................................35
Seat Height Adjustment..................................................................................................38
Front Fork Springs (Kit Parts) .........................................................................................40
Electrical System ...............................................................................................................42
Battery ............................................................................................................................42
Main Harness and Sub Harness (Kit Part)......................................................................42
Left Switch Housing Wiring Change ...............................................................................52
Auto Shifter Installation...................................................................................................53
Wiring Diagram (with Original Meter)..............................................................................54
Wiring Diagram (with Kit Meter)......................................................................................56
