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Water Temperature Sensor
The original water temperature sensor installed in the cylinder head must be remain and
connected to the main harness because the electronic control unit (E.C.U.) needs the
output signal from the original water temperature sensor.
Radiator
2005 model ZX-10R racing kit provides the capacity increased type main radiator and
added the sub radiator to improved the cooling function. Replace of the kit main radiator
(39060-0022) is enough effectives of the cooling performance but at high ambient
temperature, using the kit sub radiator (39060-0021) with kit main radiator increase cooling
performance more.
Radiator Installation
Main Radiator
Install the kit radiator mounting stay (35063-0216) to the same position of the original
radiator mounting stay on the crankcase and tighten it.
※As some stays may not be able to install according to the applied muffler, remodel the
stay or make suitable one by your owe.
Sub Radiator
Install the sub radiator stays as shown in the
illustration.
○ Fix the right side kit stay (35063-0217) on the
crankshaft sensor cover [A] by the bolts.
○ Fix the left kit side stay (35063-0217) on the starte
cover [B] by the bilts.
Fix a wire netting in front of sub radiator for prevent
the fin damages due to the stepping stone.
Machine the original cowl to meet the outline o
radiator.
Fill the space between the cowl and the sides o
radiator by fixing a sponge or the like.
NOTE
○ After radiator’s installation, be sure to check that there is no interference between the
radiator and the manifold, tire and the front fork full bottomed.
○ The original radiator cannot combine with the kit sub radiator.
