Troy-Bilt 204 Chipper User Manual


 
11
Stop the engine and make certain the chipper
shredder vacuum has come to a complete stop.
Disconnect spark plug wire from spark plug and
ground against the engine.
Remove the vacuum bag from the unit.
Remove the four self-tapping screws from the
bottom of the discharge chute, and the hex bolt, flat
washer and hex nut from the top. Remove the
discharge chute assembly. See Figure 13.
Remove the two hex bolts and hex nuts which
extend through the impeller housing. Lift the flail
screen from the inside the housing. See Figure 13.
Clean the screen by scraping or washing with water
and reinstall the screen.
NOTE: Be certain to reassemble the flail screen with
the curved side down.
Figure 13
Reattach the discharge chute assembly with the
hardware previously removed and connect the bag
to unit.
Sharpening Or Replacing Chipper Blades
NOTE: When tipping the unit, empty the fuel tank and
keep spark plug side up.
Disconnect the spark plug wire and ground it
against the engine.
Remove the flail screen as instructed in the
previous section.
Remove the plastic belt cover on the front of the
engine by removing the two self-tapping screws.
See Figure 14.
Remove the access plate by removing two hex lock
nuts. See Figure 14.
Locate one of the chipper blades in the access
opening by rotating the impeller assembly by hand.
Remove the chipper blade using a 3/16 allen
wrench and a 1/2 wrench.
Remove other blade in the same manner to replace
or sharpen.
Figure 14
WARNING: Use caution when replacing
the blades, wear heavy gloves to avoid a
contact injury with the weld bolts or the
housing while loosening or tightening the
blades.
When sharpening blades, follow the original angle
of grind. Also, make sure to remove an equal
amount from each blade and torque hardware 250 -
300 in. lbs.
NOTE: Make certain blades are reassembled with the
sharp edge facing upward.
Belt Removal And Replacement
NOTE: Because the engine on this has a tapered
crankshaft, a special impeller removal tool (part number
753-0638) is required to remove impeller assembly.
Contact your local service dealer.
Disconnect the spark plug wire and ground it away
from the spark plug.
Drain the gasoline and oil from the chipper
shredder vacuum.
Remove the three wing nuts that secure the nozzle
to the outer housing and remove the nozzle. Refer
to Figure 2.
Remove the vacuum bag from the unit.
Remove the discharge chute as instructed in the
previous section Removing The Flail Screen.
Discharge
Chute
Hex Bolt
Flat Washer
Hex Nut
Self-Tapping
Screws
Flail Screen
Hex Bolts
Hex Nuts
Belt
Cover
Self-Tapping
Screws
Access Plate
Hex
Lock Nuts