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TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ........................................................................ 2-3
TABLE OF CONTENTS ..................................................................................................... 4
SECTION 1 - FAMILIARIZATION ...................................................................................... 5
SECTION 2 - OPERATING INSTRUCTIONS ................................................................. 6-9
Pre-start Checklist ......................................................................................................... 6
Starting & Stopping Engine & Blades ...................................................................... 6-7
Starting & Stopping Wheel Drive ................................................................................. 7
Handle Height Adjustment............................................................................................ 8
Cutting Height Adjustment .......................................................................................... .8
Swivel Wheel Lock and Unlock .................................................................................... 9
Recycling Operation...................................................................................................... 9
SECTION 3 - MAINTENANCE INSTRUCTIONS ........................................................ 10-11
Service – After First 5 Hours....................................................................................... 10
Change Engine Oil.................................................................................................... 10
Service Engine.......................................................................................................... 10
Grease Front Caster Bushings ............................................................................... 10
Grease Deck / Blade Spindle................................................................................... 10
Check Blade Brake................................................................................................... 10
Check Engine to Deck Belt...................................................................................... 10
Check Wheel Drive Belts ......................................................................................... 10
Check Mower Blade ................................................................................................. 11
Check Wheel Drive Control ..................................................................................... 11
Service – Every 25 Operating Hours.......................................................................... 11
Service - Annually ....................................................................................................... 11
Engine........................................................................................................................ 11
Air Filter..................................................................................................................... 11
Engine Oil.................................................................................................................. 11
Storage Procedure....................................................................................................... 11
SECTION 4 - ADJUSTMENTS AND REPAIR............................................................. 12-18
Mower Blade Replacement ......................................................................................... 12
Blade Sharpening ........................................................................................................ 12
Wheel Drive Control Adjustment................................................................................ 13
Driven Disc Service ..................................................................................................... 13
Cleaning Drive Disc and Driven Disc ..................................................................... 13
Drive Spring Repair/Replacement .......................................................................... 13
Driven Disc Adjustment........................................................................................... 14
Replacing Driven Disc Rubber Ring....................................................................... 15
Replacing Bearing in Driven Disc........................................................................... 15
Replacement of Bearing on Pulley End of Hex Shaft ........................................... 16
Wheel Drive Belt Service............................................................................................. 16
Engine to Drive Disc Belt Replacement ................................................................. 16
Transmission Poly-V Belt Tension Adjustment ................................................... 16
Transmission Poly-V Belt Replacement................................................................. 17
Engine To Deck Belt Tension Adjustment............................................................. 17
Engine to Deck Belt Replacement .......................................................................... 17
Blade Brake Adjustment ............................................................................................. 18
TROUBLESHOOTING ..................................................................................................... 19
SERVICE SCHEDULE...................................................................................................... 20
WARRANTY ..................................................................................................................... 21
PRIMARY MAINTENANCE......................................................................................... 22-25