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5-3
HOW
TO
DISASSEMBLE
*Length
of
the bolt indicates the length
from
the bolt head bottom surface
to
the threaded end.
/"-.
Order
Item
Remarks
Tool Procedures
(1)
Remove the recoil starter.
64
x
8
mm bolt: 4 pcs.
10
mm box spanner
1
Recoil starter
2
FueI tank (1) Close the fuel cock.
(2) From the carburetor disconnect the fuel
pipe between the fuel strainer and carbu-
retor on the side
of
the carburetor.
the fuel tank bracket.
6@
x
12 mm bolt: 2 pcs.
(3)
Remove the tank band and fuel tank from
10
mm box spanner
10
mm box spanner
3
~
Muffler and
muffler cover
~~
(1) Remove the muffler and muffler cover from
~~
the cylinder portion of the crankcase.
8@
x
100
mm bolt:
2
pcs. (EY 15V)
8@
x
106
mm bolt:
2
pcs. (EY2OV)
12 mm box spanner
or 12 mm spanner
Note that the EY20V
has
2
sheets
of
gasket
and
1
sheet
of
flange
between the muffler
and cylinder.
Air cleaner is fastened
together with the car-
buretor.
4 Air cleaner
~~~ ~~ ~ ~
(1) Remove the air cleaner cover and element.
(2)
Loosen the intake manifold mounting nut.
(3)
Remove the air cleaner case from the car-
69 nut: 2 pcs.
buretor and fuel tank bracket.
69 nut:
2
pcs.
6$
x
14 mm bolt: 1 pce.
(4)
Disconnect the breather pipe.
10 mm box spanner
Governor lever
and the relative
parts
(1) Remove the choke lever from the fuel tank
bracket and remove the choke rod from
the carburetor,
Special bolt:
1
pce.
governor lever shaft.
64
x
25
mm bolt: 1 pce.
from the carburetor.
speed control lever.
(2) Remove the governor lever from the
(3)
Remove the governor rod and rod spring
(4)
Remove the governor spring from the
Special
bolt
14 mm box spanner
or 14 mm spanner
Just loosen the bolt,
unnecessary
to
the
10
mm box spanner
(1) Remove the carburetor from the intake
manifold.
Carburetor
~
(1)
Remove the intake manifold from the
cylinder portion
of
the crankcase.
6q5
nut:
2
pcs.
~~
10
mm box spanner 7
Intake manifold
8
Fuel tank
bracket
(1) Remove the fuel tank bracket from the
crankcase.
64
x
14 mm self-tapping bolt:
2
pcs.
64
x
10
mm bolt: 2 pcs.
10
mrn box spanner
\
Rod
Spring
\
Choke
Rod
Speed Control Lever
Fuel Tank Bracket
/
Governor
Shaft
Governor Lever
Lock
Bolt
"--
Fig.
75
-
14-