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PAGE 4 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
TABLE OF CONTENTS
DCA400SSI GENERATOR
Proposition 65 Warning ........................................... 2
Reporting Safety Defects ......................................... 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Information .............................................. 6-11
Specifi cations ........................................................ 12
Dimensions ............................................................ 13
Installation ........................................................ 14-15
General Information ............................................... 16
Major Components ................................................ 17
Generator Control Panel ................................... 18-19
Engine Operating Panel ......................................... 20
Output Terminal Panel Familiarization .............. 22-24
Load Application .................................................... 25
Generator Outputs ............................................ 26-27
Gauge Reading ..................................................... 27
Output Terminal Panel Connections ................. 28-29
Inspection/Setup ............................................... 30-33
Generator Start-Up Procedure (Manual) .......... 34-35
Generator Start-Up Procedure (Auto Mode) .......... 36
Generator Shut-Down Procedures ........................ 37
Maintenance ..................................................... 38-41
Trailer Maintenance .......................................... 42-45
Trailer Wiring Diagram ........................................... 46
Generator Wiring Diagram ..................................... 47
Engine Wiring Diagram .......................................... 48
Controller Wiring Diagram ..................................... 49
Troubleshooting (Generator) .................................. 50
Troubleshooting (Engine Controller) ...................... 51
Troubleshooting (Diagnostic Lamp) ....................... 52
Explanation Of Code In Remarks Column ............ 54
Suggested Spare Parts ......................................... 55
Component Drawings
Generator Assembly ......................................... 56-59
Engine Operating Panel Assembly ................... 60-61
Control Box Assembly ..................................... 62-67
Engine And Radiator Assembly ........................ 68-71
Output Terminal Assembly ................................ 72-73
Battery Assembly.............................................. 74-77
Fuel Tank Assembly (S/N 3813334 & Below) ... 78-79
Fuel Tank Assembly (S/N 3813335 & Above) ... 80-81
Enclosure #1 Assembly .................................. 82-83
Enclosure #2 Assembly .................................. 84-85
Enclosure #3 Assembly .................................. 86-89
Rubber Seals Assembly ................................... 90-91
Nameplate And Decals Assembly .................... 92-95
Terms And Conditions Of Sale — Parts ................ 96
NOTICE
Specifi cations and part numbers are subject to change
without notice.