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13. Torque the nut to 75-80 in-lb (8-9 N-m), loosen,
then re-torque to 20-25 in-lb (2-3 N-m). Make
sure axle does not extend beyond either nut.
14. Reinstall the seal guards over the wheel hub and
insert wheel into caster fork. Reinstall caster bolt
and tighten nut fully.
Important: To prevent seal and bearing damage,
check the bearing adjustment often. Spin the
caster tire. The tire should not spin freely
(more than 1 or 2 revolutions) or have any side
play. If the wheel spins freely, adjust torque on
spacer nut until there is a slight amount of drag.
Reapply thread locking adhesive.
Lubricate Deck Lift Pivot
Service Interval: Every 100 hours
1. Stop engine, wait for all moving parts to stop, and
remove key. Engage parking brake.
2. Lubricate deck lift pivot with a spray type
lubricant or light oil.
Check Spark Plugs
Service Interval: Every 200 hours
Remove spark plugs, check condition and reset gaps,
or replace with new plugs. See Engine Owner's
Manual.
Change Fuel Filter
Service Interval: As required
A fuel lter is installed between the fuel tank and the
engine. Replace when necessary.
For Kohler EFI Units:
WARNING
Fuel system components are under high
pressure. The use of improper components can
result in system failure, gasoline leakage and
possible explosion.
Use only approved fuel lines and fuel lters for
high pressure systems.
Replacement Filters
Kohler
Kohler P/N 24 050 13
Kawasaki Kawasaki
P/N 49019-7005
Kohler EFI
Kohler P/N 25 050 42
Note: It is important to reinstall the fuel line hoses
and secure with plastic ties the same as they were
originally installed at the factory to keep the fuel line
away from components that could cause fuel line
damage.
Change Hydraulic System
Filter and Fluid
Service Interval: After the rst 250 hours
Every 500 hours thereafter
Note: Only use Exmark Hydro Filter–Part No.
116-0164 for summer or winter.
1. Stop engine, wait for all moving parts to stop, and
remove key. Engage parking brake.
2. Raise the rear of machine up and support with
jack stands (or equivalent support) just high
enough to allow drive wheels to turn freely.
CAUTION
Raising the mower deck for service or
maintenance relying solely on mechanical
or hydraulic jacks could be dangerous. The
mechanical or hydraulic jacks may not be
enough support or may malfunction allowing
the unit to fall, which could cause injury.
Do Not rely solely on mechanical or hydraulic
jacks for support. Use adequate jack stands
or equivalent support.
3. Remove the pump drive belt.
4. Place a catch pan under the hydro.
5. Carefully clean area around the lters. It is
important that no dirt or contamination enter the
hydraulic system.
6. Using a socket, unscrew lters to remove and
allow oil to drain.
7. Before installing the new lters, apply a thin coat
of Exmark Premium Hydro Oil on the surface
of the two rubber seals.
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