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Part No. 890207 Form No. F021795E
Page 12 of 12
12
Part No.
Engine stalls or labors when
chipping.
Feeding br anches into chipper too rapidly. Engine ser vice may be
required.
Feed branches at a slo w er r ate . Service engine .
P oor chipping performance.
Extremely hard wood. Dull or damaged chipper blade .
A void extremely hard wood. Shar pen or replace chipper blade (see
page 8).
Will not v acuum or has poor
vacuum performance.
Clean debris bag. Shake bag clean or wash. Adjust nozzle height.
Check f or hose kit cap. Unclog nozzle or exhaust (see page 5).
Allo w air to f eed with debris.
SolutionSolution
SolutionSolution
Solution
PrPr
PrPr
Pr
obob
obob
ob
lemlem
lemlem
lem
PP
PP
P
ossibossib
ossibossib
ossib
le Causele Cause
le Causele Cause
le Cause
TRTR
TRTR
TR
OUBLESHOOOUBLESHOO
OUBLESHOOOUBLESHOO
OUBLESHOO
TINGTING
TINGTING
TING
Before Requesting Service Review These Suggestions
Engine will not star t. Check stop switches, throttle, and gasoline. Connect spark plug wire .
Clean or replace air cleaner. Or contact a qualified ser vice person.
Self propelled dr iv e will not
release.
Clutch cable out of adjustment. Clutch not lubr icated and is locked-
up.
Adjust clutch cable. See page 9 Clutch Adjustment. Oil clutch.
No self propelling.
Operator's bail not releasing clutch. Brok en or out of adjustment
clutch cable. Wor n or brok en clutch assembly. Br ac ket control
assembly (item 112) out of adjustment.
Adjust clutch cable. Adjust brac ket control assembly. Replace any
worn or damaged or malfunctioning par ts.
Throttle in off position. Out of gasoline . Bad or old gasoline.
Spark Plug wire disconnected. Dir ty air cleaner .
Abnormal vibr ation.
Loose or out of balance impeller or loose engine.
Check impeller and replace if required. Check Engine.
PA R TS LIST 10
Engine is loc ked, will not
pull o ver.
Debris locked in chipper blade , hopper or inside impeller. Engine
problem.
See page 5, Clear ing a clogged chipper hopper. Contact an engine
ser vicing dealer f or engine problems.
Dir ty debr is bag. Nozzle height set too high or too low . Hose kit cap
missing. Clogged nozzle or exhaust. Excessive quantity of debr is.
Description
Item
No.
TKD502SP
Parts List
continued from
page 11.
1919
1919
19
86 WHEEL WITH SPROCKET ASS’Y CAST (21, 36, 94, 95, 96) 890242 2
87 CHAIN 52 PITCH 890239 2
88 CHAIN 40 PITCH 900323 1
89 WASHER FLAT 5/16 (3/8 ID x 7/8 x 1/16) *8171003 4
90 BOLT CARRIAGE 5/16 -18 x 3/4 *8024039 4
91 WASHER SPRING LOCK 5/16 *8177011 4
92 NUT REGULAR 5/16-18 *8142002 5
93 JACKSHAFT 900320 1
94 SPROCKET (PER ASSEMBLY) (SIZE # 65A26) 26 TEETH 890238 1
95 SCREW SELF TAP 1/4-14 x 3/4 (PER ASSEMBLY) 800505 5
96 WASHER LOCK EXTERNAL TOOTH (PER ASSEMBLY) *8181007 5
97 JACKSHAFT ASS’Y
(INCLUDE. 93, 101, 102, 107, 108, 109) 890197 1
98 SHIELD MUFFLER TKDSP 890190 1
99 LABEL CLUTCH 900328 1
100 LABEL-WARNING GUARDS 900327 1
101 BEARING PLATE 900317 2
102 BEARING BALL (WITH SNAP RING) 900321 2
103 WASHER LOCK 1/4 *8177010 2
104 ROD BAIL CLUTCH ASS’Y (INCLUDE. GRIP) 900969 1
105 BAR BRACE HANDLE 900768 1
106 SCREW CAP 5/16-18 x 3/4 *8041026 1
107 SPROCKET - 17 TOOTH 900303 1
108 SPROCKET - 8 TOOTH 900302 2
109 ROLL PIN 3/16 DIA. x 1 1/4 LG. *8195166 4
110 LOCKNUT 5/16 - 18 FLANGE 850164 5
111 SCREW CAP 1/4 - 20 x 1 1/4 *8041007 1
112 BRACKET CONTROL ASS’Y (INCL. 113, 114, 115) 900221 1
113 SPRING 900136 1
114 ROLL PIN 1/8” DIA. x 1 1/4 LG. *9195106 1
115 ROD CLUTCH 900208 1
116 SCREW CAP 1/4-20 x 1” LG. *8041006 2
117 WASHER 1/4” FLAT (5/16 ID x 3/4 OD x 1/16) *8171002 6
118 GUARD CHAIN ASS’Y TKDSP 890195 1
119 CLIP-CLUTCH CABLE 900999 1
120 PLATE BRACE HT. ADJ. KD / TKD 900756 1
121 CLUTCH DOUBLE RELEASE 900307 1
122 WASHER FENDER 5/16 *8172020 1
123 LABEL READ OWNER'S MANUAL 890301 1
* Denotes
standard
hardware item
that may be
purchased
locally.
Denotes
parts found
in parts bag
assembly.
2020
2020
20
Qty.
TROUBLE SHOOTING, &
W ARRANTY PROCEDURE
Purchased
from
Purchase
Date
Engine Service and Warranty
Contact your nearest engine manufacturer's authorized
servicing dealer.
22.122.1
22.122.1
22.1
2121
2121
21
Serial Plate
Record your machine model, serial number and
date-of-purchase and where purchased
2222
2222
22
1803 S. Jefferson P.O. Box 308
Lee's Summit, Mo. 64063 / USA
(816) 524-9666 FAX (816) 524-6983
Model Serial No.
kg
Engine PowerUnit (weight)
C E 9 5
lbs min
-1
kW
@
Operator
BILLY GOAT INDUSTRIES INC.
P.O. BOX 308 (1803 S JEFFERSON LEE'S SUMMIT, MO. 64063 / USA
PHONE: 816-524-9666 FAX: 816-524-6983
R
97
L
A
L
A
p
109
WARRANTY PROCEDURE
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
Note:
To process a Warranty Claim, it is necessary to quote the Model
& Serial number who are printed on the Billy Goat Serial Plate.