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5. Remove the throttle and choke control from the
engine.
6. Remove the electrical wiring from the engine
(charge lead, starter cable, fuel solenoid lead, and
magneto kill wire).
7. Remove fuel line from engine first. Drain fuel from
line back into fuel tank.
8. Remove the exhaust system from under the frame.
Disconnect at the exhaust port on the engine.
9. Remove the engine bolts.
10.Lift engine out of the unit and off the frame with a
hoist (engine).
11.Service, overhaul, or replace engine as required.
12.If replacing engine with a new engine, the following
items will have to be removed (if used) from old
engine. These items will not be included with a new
engine.
Engine sheave and key, mounting hardware, and
engine wiring harness.
5.10 ENGINE INSTALLATION
1. Check the engine base and unit frame for damage
before installing the engine.
2. Place the throttle and choke controls, fuel line, and
electrical wires out of the way prior to installing the
engine.
3. Once the engine is bolted onto the frame, install
the exhaust system and then tighten the mounting
hardware.
4. Install the engine sheave, belts, springs, electrical
wiring, throttle, and choke controls.
5. Install the negative battery cable onto the battery.
6. Install the fuel line.
7. Fill engine with 30W above 32
o
F (0
o
C) or 5W30
below 32
o
F (0
o
C).
8. Install the engine cover, then test operation and
function of the engine.
9. Check the fluid levels as follows:
a) Start the engine and allow it to reach to
operating temperature. DO NOT operate engine
for more than two minutes.
b) Shut the engine off, wait for engine to cool, and
be sure the engine oil level is between the full and
add marks on the dipstick. If it is below the ad
mark, add recommended oil. DO NOT overfill.
WARNING:
AVOID EXHAUST FUMES! DO
NOT run engine in an enclosed area.
ALWAYS provide good ventilation and wait
until hazard has been removed.