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66 Index
MAN0654 (Rev. 10/19/2007)
INDEX
ASSEMBLY
Dealer Set-up Instructions 35
Disassemble Shipping Unit 36
Fill Gearbox 37
Install Safety Shielding
Install Optional Chain Shielding 37
Install Rubber Deflector & Foot Guard 37
DEALER CHECK LIST
Delivery Check (Dealer’s Responsibility) 44
Pre-Delivery Check List
(Dealer’s Responsibility) 44
DEALER SERVICE
Crossbar Installation 32
Crossbar Removal 31
Gearbox Maintenance 28
Horizontal Leak Repair 29
Seal Installation 28
Seal Replacement 28
Vertical Shaft Repair 29
Gearbox Repair
Assemble Gearbox 30
Disassemble Gearbox 30
Reinstall Gearbox 31
Remove Gearbox from Cutter 30
Servicing Tire Safety 33
Universal Joint Repair
U-Joint Assembly 33
U-Joint Disassembly 32
U-Joint Repair 32
GENERAL
Abbreviations 65
Bolt Size Chart 65
Bolt Torque Chart 64
General Information 4
Introduction 2
Obtaining Replacement Manuals 2
Specifications 4
Table of Contents 3
Warranty
Product 67
Replacement Parts 68
OPERATION
Check Chain Adjustment (Mounted Cutter) 16
Connecting Cutter to Tractor (Mounted Cutter) 13
Connecting Cutter to Tractor BB840XP
(Pull-Type) 17
Hydraulic Connection 17
Interference Check 17
Cutting Height Adjustment (Mounted Cutter) 16
Cutting Height Adjustment BB840XP (Pull Type) 17
OPERATION
(CONTINUED)
Driveline Adjustment (Mounted Cutter) 14
Driveline Interference Check 16
Shortening Driveline 15
Driveline Adjustment BB8400XP (Pull Type) 18
Installation & Removal of Driveline
(Tractor PTO) 16
Operating Technique 18
Pre-Operation Checklist 19
Quick Hitch Set-Up and Top Link Adjustment
Category I and II 14
Shredding Material 18
Storage
BB840XP (Pull-Type) 18
Mounted Cutter 18
Tractor Stability 13
Transporting BB840XP (Pull-Type) 18
OWNER SERVICE
Blade Service
Blade Installation 21
Blade Removal 21
Blade Sharpening 22
Blocking Method 20
Cleaning Cutter
After Each Use 24
Periodically or Before Extended Storage 25
Lubrication Information
Driveline Lubrication 20
Gearbox Lubrication 20
Servicing Tire Safety 24
Shielding Repair
Optional Chain Shielding 24
Optional Rubber Shielding 24
Rear Band 24
Slip Clutch Adjustment
BB840XP (Pull-Type) 22
Mounted Cutters 22
PARTS
Parts Index 45
SAFETY
Blocking Method 20
Check List
Delivery Check List (Dealer’s Responsibility) 44
Pre-Delivery Check List
Dealer’s Responsibility) 44
Pre-Operation (Owner’s Responsibility) 19
Free Mower Safety Video Order Form 5, 6
Safety & Instructional Decals 10, 11, 12
Safety Rules 7, 8, 9
Safety Symbols Explained 2
TROUBLESHOOTING
Mowing Conditions 26
(Rev. 10/31/2008)