15
SECTION 3 - OPERATING INSTRUCTIONS
3.17 NEW BATTERY PREPARATION
1. Remove battery from carton.
2. Place battery in a well ventilated area on a level non-
concrete surface.
3. Remove battery cell caps. Fill cells as required with
electrolyte (purchased separately) to proper level. Fill
to 3/16” above cell plates. Filling battery with
electrolyte will bring the battery to 80% charged state.
4. With cell caps removed, connect battery charger to
battery terminals; RED to positive (+) and BLACK to
negative (-) terminal.
IMPORTANT: 3/16” above cell plates is the recommended
level. However do not try to measure this dimension. Never
place anything in battery other than specified electrolyte.
WARNING
DO NOT OVERFILL!
WARNING
Never attempt to service or charge the battery while
it is installed in the machine. Never use “BOOST”
chargers on the battery.
5. Slow charge the battery at 1 amp for 2 hours to bring
the battery to full charge.
6. After charging, check level of electrolyte and add as
needed to bring level to 3/16” above cell plates.
7. Reinstall cell caps.
8. Install battery into power unit.
9. Connect positive (+) cable (red) first, from wiring
harness to the positive terminal (+) on battery using
bolt and nut provided in hardware bag. Connect
negative (-) cable (black) last, to negative
terminal (-) on battery using bolt and nut. Apply a
small amount of grease over terminals to prevent
corrosion.
10. Install battery retainer and positive terminal cover.
WARNING
Shield the positive terminal with terminal cover
located on battery harness. This prevents metal from
touching the positive terminal, which could cause
sparks. Cables must be connected to battery
terminals in the proper position. RED (Positive) cable
must go to the ( + ) terminal. BLACK (Negative) cable
must go to the ( - ) terminal.