Filter
Top Products
7
7
3/16-1/4 inch (4-6 mm)
Throttle Free Play
Adjust Throttle Lever Free Play
1. Remove the air cleaner cover by loosen-
ing the two thumbscrews. See Figure 7.
2. Loosen the lock nut on the cable
adjuster. See Figure 8.
Cable
Adjuster
Adjustments
Figure 7
Figure 8
The throttle lever free play should be
approximately 3/16-1/4 inch (4-6 mm). See
Figure 6. Make sure that the throttle lever
operates smoothly without binding.
If it becomes necessary to adjust the lever
free play, follow the procedures and
illustrations that follow.
Figure 6
3. Turn the cable adjuster in or out as
required to obtain proper free play
3/16-1/4 inch (4-6 mm). See Figure 8.
4. Tighten the locknut.
Lock Nut
5. Reinstall the air cleaner cover.
Handle Bar C3410
Assembly (continued)
Figure 5
C3410
Handle Positioning Label
Handle Bar
27009B
Lower Cap
Spacer
Spacer
Lower Cap
Retaining Screws
Install the handlebar:
1.
Use the 4 mm hex wrench to remove
the lower cap retaining screws from
the handlebar bracket. Remove the cap
from the bracket, and note the position
of the two 2" long spacers to be installed
between the bracket halves. See Figure 5.
2. Position the handle on the outer tube
forward of Handle Positioning Label
as shown in Figure 5. Reassemble the
lower cap to the handlebar bracket in
the reverse order of disassembly.
3. Locate the handle in the best position for
operator comfort.
4. Firmly tighten both lower cap retaining
screws.
5. Secure the cable to the outer pipe with
the two bands provided in the tool kit.
See Figure 5.
Engine
POSITION HANDLE
FORWARD OF THIS LINE
Handlebar
bracket
Bands