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MAINTENANCE
Periodic Maintenance Chart
Perform all services at whichever maintenance interval is reached first. Check and lubricate
all components at the intervals outlined in the Periodic Maintenance Chart, or more often
under severe use, such as wet or dusty conditions. Items not listed in the chart should be
lubricated at the general lubrication interval.
Ź Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized GEM dealer perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles (Km)
Steering -
Pre-Ride
-
Inspect and make adjustments as
needed. See Pre-Ride Checklist on
page 26.
Front suspension - -
Rear suspension - -
Tires - -
Brake fluid level - -
Brake pedal travel
Brake system - -
Wheels/fasteners - -
Frame fasteners - -
Batteries - -
Headlamp/tail lamp - Daily - Check operation; apply dielectric
grease if replacing
Ź
D
Brake pad wear 10 H Monthly - Inspect periodically
Battery terminals 25 H Monthly - Inspect and clean (page 56)
Battery fluid levels 25 H Monthly - Add as needed (page 56)
Battery terminals 25 H Monthly - Inspect; torque to specification
Transaxle shaft nuts 25 H Monthly - Torque bolts to specification (see
service manual)
Ź General lubrication 50 H 3 M - Lubricate all fittings, pivots, cables, etc.
D Steering 50 H 6 M - Lubricate
Ź Front suspension 50 H 6 M - Lubricate
Ź Rear suspension 50 H 6 M - Lubricate
Ź Wiring 100 H 12 M - Inspect for wear, routing, security; apply
dielectric grease to connectors
subjected to water, mud, etc.
D Front wheel bearings 100 H 12 M - Inspect; replace as needed
D Brake fluid 200 H 24 M - Change every two years
D Toe adjustment - Inspect periodically; adjust when parts
are replaced
D Headlight aim - Adjust as needed