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PAGE 4 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
TABLE OF CONTENTS
DCA800SSK2
60 Hz Generator
Proposition 65 Warning ........................................... 2
Reporting Safety Defects ......................................... 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Information .............................................. 6-11
Specifi cations ........................................................ 12
Dimensions ............................................................ 13
Installation ........................................................ 14-15
General Information ............................................... 16
Major Components ................................................ 17
Generator Control Panel ................................... 18-19
Engine Operating Panel.................................... 20-21
Output Terminal Panel Familiarization .............. 22-23
Load Application .................................................... 24
Generator Outputs ................................................. 25
Generator Outputs/Gauge Reading ....................... 26
Output Terminal Panel Connections ................. 27-28
Inspection/Setup ............................................... 29-32
Generator StartUp Procedure (Manual) .......... 34-35
Generator StartUp Procedure (Auto Mode) ........... 36
Generator ShutDown Procedures ......................... 37
Maintenance ..................................................... 38-41
Trailer Maintenance .......................................... 42-45
Trailer Wiring Diagram ........................................... 46
Generator Wiring Diagram ..................................... 47
Engine Wiring Diagram .......................................... 48
Controller Wiring Diagram ..................................... 49
Controller Wiring Diagram (Main Breaker) ............. 49
Troubleshooting (Generator) .................................. 50
Troubleshooting (MPEC) ....................................... 51
Troubleshooting (Engine Controller) ...................... 52
Explanation Of Code In Remarks Column............. 54
Suggested Spare Parts ......................................... 55
Component Drawings
Generator Assembly ......................................... 56-59
Control Panel Assembly ................................... 60-61
Control Box Assembly ...................................... 62-65
Engine Assembly ............................................. 66-69
Radiator Assembly ........................................... 70-71
Alternator Assembly ......................................... 72-73
Thermostat Assembly ....................................... 74-75
Water Pump Assembly ..................................... 76-77
Starter Assembly .............................................. 78-79
Engine Operating Panel Assembly ................... 80-81
Output Terminal Assembly ................................ 82-85
Battery Assembly.............................................. 86-87
Muffl er Assembly .............................................. 88-89
Fuel Tank Assembly ......................................... 90-91
Enclosure Assembly #1 .................................... 92-95
Enclosure Assembly #2 .................................... 96-99
Enclosure Assembly #3 ................................ 100-103
Rubber Seals Assembly ............................... 104-105
Nameplate and Decals Assembly ................ 106-111
Terms and Conditions Of Sale — Parts ............... 112