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PAGE 4 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
TABLE OF CONTENTS
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Rules For Safe Operation ...................................... 6-9
Towing ..................................................................... 10
Trailer Safety Guidelines .................................... 11-16
Operation and Safety Decals ............................. 17-18
Specifications .......................................................... 19
General Information ................................................ 20
Major Components ................................................. 21
Dimensions ............................................................. 22
Control Panel Description .................................. 24-25
Output Terminal Information .............................. 26-28
Installation .......................................................... 30-31
Pre-Setup ........................................................... 32-35
Load Application ..................................................... 36
Generator Start-up Procedure........................... 37-38
Generator Shutdown Procedure ............................. 39
Maintenance ...................................................... 40-41
Generator Wiring Diagram ...................................... 42
Engine Wiring Diagram ........................................... 43
Troubleshooting (Engine) ................................... 44-44
Troubleshooting (Generator/Engine) ...................... 46
Explanation of Codes in Remarks Section.............. 48
Suggested Spare Parts ........................................... 49
MQ Power DCA-15SPX3 Portable
Generator
Generator Assembly .......................................... 50-51
Control Box Assembly ........................................ 52-53
Output Terminal Assembly ................................. 54-55
Engine and Radiator Assembly .......................... 56-57
Battery Assembly ............................................... 58-59
Muffler Assembly ............................................... 60-61
Fuel Tank Assembly ........................................... 62-63
Enclosure Assembly ........................................... 64-67
Rubber Seals Assembly ..................................... 68-69
Operation and Safety Decal Locations .............. 70-71
Kubota V2203-D1-B Engine
Crankcase Assembly .........................................72-73
Oil Pan Assembly ............................................... 74-75
Cylinder Head Assembly ....................................76-77
Gearcase Assembly ...........................................78-79
Main Bearing Case Assembly ............................80-81
Head Cover Assembly ....................................... 82-83
Inlet Manifold Assembly .....................................84-85
Exhaust Manifold Assembly ...............................86-87
Valve & Rocker Assembly ..................................88-89
Camshaft Assembly ...........................................90-91
Piston and Crankshaft Assembly .......................92-93
Flywheel Assembly ............................................94-95
Starter Assembly & Mounting ............................96-97
Starter (Components) Assembly ......................98-99
Nozzle Holder Assembly ............................... 100-101
Injection Pump 1 Assembly ........................... 102-103
Injection Pump 2 Assembly ........................... 104-105
Fuel Camshaft Assembly .............................. 106-107
Governor Assembly ...................................... 108-109
Speed Control Plate Assembly ..................... 110-111
Engine Stop Lever Assembly ........................ 112-113
Stop Solenoid Assembly ............................... 114-115
Alternator Assembly ...................................... 116-117
Alternator (Components) Assembly .............. 118-119
Fan Assembly................................................ 120-121
Water Flange & Thermostat Assembly ........ 122-123
Water Pump Assembly .................................. 124-125
Radiator Assembly ........................................ 126-127
Fuel Filter Assembly ..................................... 128-129
Terms and Conditions Of Sale — Parts ................ 130