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EN - 10
Unfold Upper Handlebar Assembly
(Figures 7 and 8)
1. Rotate the handlebar into operating
position.
NOTICE: Be careful not to damage cable
spring hooks when rotating handlebar
upward.
.
2. Install the remaining handlebar
hardware attaching the upper handlebar
assembly to the lower handlebar
(Figure 5).
3. Tighten all hardware.
4. Remove packaging around shift rod.
5. Rotate shift rod into place and tighten
hardware.
6. Connect shift rod to speed selector arm
and adjust as specified in Speed
Selector Adjustment on page 29.
7. Adjust attachment cable as specified in
Attachment Clutch/Brake Adjustment on
page 29.
8. Adjust the traction cable as specified in
Traction Drive Clutch Adjustment on
page 31.
Connect Headlight Wire Harness
(Figure 8)
NOTICE: The headlight wire harness comes
attached to the upper handlebar assembly.
1. Route the wire harness along the interior
of the right side handlebar.
2. Connect to the engine electrical plug.
3. Press cable anchor into mounting hole in
the frame near the engine electrical
plug.
4. Secure the wire harness to the
handlebars using the cable ties attached
to the wire harness.
Install Trigger Cable Assembly
(921023)
(Figure 9)
NOTICE: Trigger cable assembly comes
attached to the Sno-thro unit.
1. Attach remote trigger cable assembly to
upper handlebar assembly using one
1/4" x 1-1/2 oval head machine screw
(Figure 3, Item 14) and one 1/4" locking
washer (Figure 3, Item 15) (Figure 9).
Figure 7
1. Handlebar Hardware
2. Shift Rod Hardware
3. Shift Rod
4. Speed Selector Lever
1
3
2
4
Figure 8
2
4
3
1. Wire Harness
2. Cable Tie
3. Cable Anchor
4. Engine Electrical Plug
1
Figure 9
1. Trigger Cable Assembly
2. Oval Head Machine Screw
3. Internal Locking Washer
1
2
3