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22 Dealer Service
MAN0814 (3/11/2010)
UNIVERSAL JOINT REPAIR
Figure 16. Universal Joint Parts Breakdown
U-Joint Disassembly
1. Remove external snap rings from yokes in four
locations as shown in Figure 17.
Figure 17. Remove Snap Ring
2. With snap rings removed, support drive in vise,
hold yoke in hand and tap on yoke to drive cup up
out of yoke. See Figure 18.
Figure 18. Remove Cups
3. Clamp cup in vise as shown in Figure 19 and tap
on yoke to completely remove cup from yoke.
Repeat Step 2 and Step 3 for opposite cup.
Figure 19. Remove Cups
4. Place universal cross in vise as shown in Figure 20
and tap on yoke to remove cup. Repeat Step 3 for
final removal. Drive remaining cup out with a drift
and hammer.
Figure 20. Remove Cups
1. Yoke
2. Cup and bearing
3. Snap ring
4. Journal cross