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STEP 8: Remove the hardware securing the transmission
idler assembly to the underside of the unit. Remove the
idler assembly.
STEP 9: Remove the nut securing the transmission idler
pulley to the idler arm, and remove the pulley assembly.
See Figure 4.
Note: Make careful note of the exact placement of the idler
belt guide before removing hardware, as the belt guide must
be in this same position upon reassembly. Incorrect place-
ment of the belt guide can result in interference with the belt
routing and damage to the belt and/or unit.
Remove and discard the two spacing washers located
between the top of the idler pulley and the idler arm. See
Figure 4.
STEP 10: Reinstall the modified pulley assembly onto the
idler arm, while at the same time replacing the existing
transmission belt with the transmission belt supplied in this
kit. Secure with the nut removed in Step 9, and position the
belt guide as shown in Figure 4. Tighten the hardware
securely.
STEP 11: Reinstall the idler assembly onto the underside of
the unit with the hardware removed in Step 8. Tighten the
hardware securely.
STEP 12: Install the new transmission belt onto the two
transmission pulleys and the engine pulley, as removed in
Step 6.
STEP 13: Replace the forward end of the transmission idler
spring onto the shoulder bolt, as removed in Step 5.
STEP 14: Remove the hardware securing the clutch
retainer to the unit, and replace the existing clutch retainer
with the clutch retainer supplied with this kit, securing it with
the existing hardware. See Figure 5. Do not tighten the
hardware yet.
STEP 15: Replace the clutch key and the electric clutch
removed in Step 4 onto the engine shaft, making sure to
insert the clutch retainer into the corresponding slot in the
clutch housing. Secure the clutch with the hex head cap
screw supplied with this kit, fitted with the washers removed
in Step 4. Tighten the hardware, torquing to 45-55 ft. lbs.
(61.2-74.8 Nm.).
STEP 16: Tighten the clutch retainer hardware noted in
Step 14, torquing to 24-36 ft. lbs. (32.4-48.6 Nm.)
STEP 17: Reconnect the electric clutch harness to the unit’s
main wiring harness, and secure the clutch harness up
against the clutch retainer with the supplied wire tie, as
removed in Step 3.
STEP 18: Replace the mowing deck belt removed in Step 1
onto the electric clutch pulley. Refer to the unit’s Operator’s
Manual for instructions.
Assembly is complete.
2
FIGURE 4
Idler Arm
(Removed
from unit)
Idler Pulley
Belt Guide
Positioning
1/16 - 1/8”
clearance
Belt
FIGURE 3
Replace with
supplied
clutch retainer
INSTRUCTION No. 7101803 (I.R. 10/31/2007)
TP 200-5303-IR-AT-SC
Remove and
discard these
washers