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KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 25
KD1800/KD6 — ENGINE OPERATING INSTRUCTIONS
WARNING:WARNING:
WARNING:WARNING:
WARNING:
Before Starting
1. Be sure to disconnect the
electrical load
and switch
the main circuit breaker to the
"OFF"
position prior to
starting the engine. Also switch the GFCI circuit breaker
to the
"OFF"
position.
2. NEVER start the engine with the main or GFCI circuit
breakers in the
“ON”
position.
3. Check the lubricating oil level prior to starting the engine.
Make sure the generator is level. The oil level must be
maintained between two notches on the dipstick.
4. When there is not enough lubricating oil, fill the crankcase
with high grade motor oil. Use a high quality detergent
oil classified CC or higher (See Table 4 on page 21).
5. Check the coolant level in the radiator and subtank.
Replenish with anti-freeze as necessary.
ALWAYS
maintain the coolant level between the FULL and LOW
markings on the coolant container. Be sure that the
radiator cap is fastened securely.
CAUTION:CAUTION:
CAUTION:CAUTION:
CAUTION:
z
Check the fuel source for low fuel level.
When fuel is low, fill the fuel tank with
clean fresh automotive No. 2
diesel fuel
.
z
If diesel fuel spillage occurs, completely
wipe up the spilled diesel fuel.
z
The engine's exhaust contains harmful
emissions.
ALWAYS
ventilate the
exhaust when operating inside tunnels,
excavations or buildings. Direct exhaust
away from nearby personnel.
Engine Starting Procedure (Diesel)
1.
ALWAYS
operate the generator with the doors in the
closed
position. Operation with the doors open may
cause insufficient cooling to the unit, and damage may
result.
2. Insert the key into the ignition switch and turn it counter-
clockwise to the "PRE-HEAT" position.
3. When the "PRE-HEAT" lamp goes off, turn the key to
clockwise to the ”START” position. As soon as the
engine starts, release the key.
4. If the engine does not start within 10 seconds after the
key is turned to the “START” position, wait for about 30
seconds and repeat the procedure as described in steps
1 through 4.
5. Let the engine idle for five minutes with no load
6. If any abnormal vibrations, noises or oil leakages occur,
turn the generator OFF immediately and rectify the
problem.
7. If the generator is running smoothly with no problems
connect the load (output power cable) to the generator.
Engine Shut-down Procedure
1. Remove the load from the generator, then place both
the main and GFCI circuit breakers to the OFF position.
2. Listen for the engine speed to drop. Run at low speed
for 3-5 minutes.
3. Stop the engine by turning the key to the “CENTER”
position and remove the key. Store key in a safe place.
z
NEVER turn the key to the “
START
”
position while the engine is running.
CAUTION:CAUTION:
CAUTION:CAUTION:
CAUTION:
NOTE
During winter or when the surrounding air
temperature is cold, in situations where a
cold start is required, turn the key to the
"HEAT"
position. Remember you must
wait until the preheat light goes off before
turning the key to the start position.