John Deere 540G-III Compact Loader User Manual


 
Vertis QCA
1300 19th Street, Suite 200
East Moline, IL 61244
Cyan
Magenta
Yellow Black
DKE648GIII- PG 16
SKIDDERS
GRAPPLE 548G-III 648G-III 748G-III CABLE 540G-III 640G-III
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Orbitrol is a registered trademark of Eaton Corp.
TECHNICAL DATA 548G-III 648G-III 748G-III GRAPPLE SKIDDERS
16–17
ENGINE 548G-III 648G-III 748G-III
Type ................................................John Deere 6068T, 6-cylinder, .............................John Deere 6068H, 6-cylinder, ............................John Deere 6081H, 6-cylinder,
meets EPA and CARB emission meets EPA and CARB emission meets EPA and CARB emission
non-road regulations, non-road regulations, non-road regulations,
with altitude compensating with altitude compensating with altitude compensating
spark-arresting turbocharger spark-arresting turbocharger spark-arresting turbocharger
Rated Power @ 2,200 rpm .............. 129 SAE gross hp 96 kW ....................................171 SAE gross hp 128 kW ...................................177 SAE gross hp 132 kW
With Torque-Converter Option .................................................................................185 SAE gross hp 138 kW
Displacement .................................. 414 cu-in 6,8 L ...................................................414 cu-in 6,8 L ...................................................494 cu-in 8,1 L
Maximum Gross Torque ................... 32% @ 1,400 rpm / 407 lb-ft 552 Nm ................28% @ 1,400 rpm / 521 lb-ft 706 Nm ................35% @ 1,400 rpm / 596 lb-ft 808 Nm
With Torque-Converter Option .................................................................................40% @ 1,400 rpm / 618 lb-ft 838 Nm
Air Cleaner ....................................... Dual stage with safety element ...........................Dual stage with safety element ...........................Dual stage with safety element
and dust unloader valve and dust unloader valve and dust unloader valve
Cooling System ................................ Heavy-duty radiator with in-line ..........................Heavy-duty radiator with in-line ..........................Heavy-duty radiator with in-line
core coolant recovery reservoir core coolant recovery reservoir core coolant recovery reservoir
Cooling Fan...................................... Blower ................................................................Sucker ................................................................Blower
Lubrication ...................................... Pressure system with oil cooler ...........................Pressure system with oil cooler ...........................Pressure system with oil cooler
Oil Filter ........................................... Vertically mounted spin-on ..................................Vertically mounted spin-on ..................................Vertically mounted spin-on
Electrical System ............................. 12 volt with 120-amp alternator..........................12 volt with 120-amp alternator ..........................12 volt with 120-amp alternator
Battery (two 12 volt) ........................ Reserve capacity: 360 min, 1,850 CCA ...............Reserve capacity: 360 min, 1,850 CCA ................Reserve capacity: 360 min, 1,850 CCA
TRANSMISSION
Type ................................................Direct-drive power shift* .....................................Direct-drive power shift* .....................................Direct-drive power shift*
Oil Filtration ..................................... 10 micron pressure side with bypass ..................10 micron pressure side with bypass ..................10 micron pressure side with bypass
*Power shift with torque converter optional on 648G-III only
AXLES
Final Drives ...................................... Heavy-duty planetary, mounted inboard ................Heavy-duty planetary, mounted inboard ................Heavy-duty planetary, mounted inboard
Differentials ..................................... Hydraulic locking, operated on the go .................Hydraulic locking, operated on the go ..................Hydraulic locking, operated on the go
Front Axle Oscillation ....................... 30 degrees, stop to stop .....................................30 degrees, stop to stop ......................................30 degrees, stop to stop
BRAKES
Service Brakes ................................ Long-life, inboard-mounted wet disc oil cooled, self-adjusting and self-equalizing front and rear axles
Parking Brake .................................. Automatically spring-applied, hydraulically released, sealed and lubricated, wet multi-disc, integrally mounted in transmission
STEERING
Frame Articulation............................ 90 degrees total, stop to stop ..............................90 degrees total, stop to stop ..............................90 degrees total, stop to stop
Steering Wheel With Orbitrol
Valve
POWER TRAIN
PERFORMANCE 548G-III 648G-III DIRECT DRIVE 748G-III
with 28L-26 tires with 30.5-32 tires with 30.5-32 tires
No Tire Slip ........................ Maximum Speed ...........Maximum Drawbar ........Maximum Speed ...........Maximum Drawbar ....... Maximum Speed ........... Maximum Drawbar
@ 2,200 rpm @ peak torque @ 2,200 rpm @ peak torque @ 2,200 rpm @ peak torque
Forward
Gear 1 ........................... 1.4 mph 2,3 km/hr ........31,143 lb 139 kN ..........1.7 mph 2,7 km/hr ........36,139 lb 161 kN.......... 1.7 mph 2,7 km/hr ........ 37,812 lb 168 kN
Gear 2 ........................... 1.9 mph 3,0 km/hr ........23,465 lb 104 kN ..........2.2 mph 3,5 km/hr ........27,229 lb 121 kN.......... 2.2 mph 3,5 km/hr ........ 28,490 lb 127 kN
Gear 3 ........................... 2.5 mph 4,0 km/hr ........17,628 lb 78 kN ............2.9 mph 4,7 km/hr ........20,479 lb 91 kN............ 2.9 mph 4,7 km/hr ........ 21,739 lb 97 kN
Gear 4 ........................... 3.3 mph 5,3 km/hr ........13,280 lb 59 kN ............3.9 mph 6,3 km/hr ........15,428 lb 69 kN............ 3.9 mph 6,3 km/hr ........ 16,377 lb 73 kN
Gear 5 ........................... 4.4 mph 7,1 km/hr ........9,950 lb 44 kN ..............5.2 mph 8,4 km/hr ........11,559 lb 51 kN............ 5.8 mph 9,3 km/hr ........ 11,979 lb 53 kN
Gear 6 ........................... 5.9 mph 9,5 km/hr ........7,482 lb 33 kN ..............6.9 mph 11,1 km/hr ......8,692 lb 39 kN.............. 7.7 mph 12,4 km/hr ...... 9,008 lb 40 kN
Gear 7 ........................... 8.7 mph 14,0 km/hr ......5,053 lb 22 kN ..............10.2 mph 16,4 km/hr ....5,864 lb 26 kN.............. 11.4 mph 18,3 km/hr .... 6,084 lb 27 kN
Gear 8 ........................... 11.6 mph 18,7 km/hr ....3,792 lb 17 kN ..............13.6 mph 21,9 km/hr ....4,400 lb 19 kN.............. 15.2 mph 24,5 km/hr .... 4,565 lb 20 kN
Reverse
Gear 1 ........................... 1.4 mph 2,3 km/hr ........31,143 lb 139 kN ..........1.7 mph 2,7 km/hr ........36,139 lb 161 kN.......... 1.7 mph 2,7 km/hr ........ 37,812 lb 168 kN
Gear 2 ........................... 1.9 mph 3,0 km/hr ........23,465 lb 104 kN ..........2.2 mph 3,5 km/hr ........27,229 lb 121 kN.......... 2.2 mph 3,5 km/hr ........ 28,490 lb 127 kN
Gear 3 ........................... 2.5 mph 4,0 km/hr ........17,628 lb 78 kN ............2.9 mph 4,7 km/hr ........20,479 lb 91 kN............ 2.9 mph 4,7 km/hr ........ 21,374 lb 95 kN
Gear 4 ........................... 3.3 mph 5,3 km/hr ........13,280 lb 59 kN ............3.9 mph 6,3 km/hr ........15,428 lb 69 kN............ 3.9 mph 6,3 km/hr ........ 16,124 lb 72 kN
Gear 5 ........................... 4.4 mph 7,1 km/hr ........9,950 lb 44 kN ..............5.2 mph 8,4 km/hr ........11,559 lb 51 kN............ 5.2 mph 8,4 km/hr ........ 12,081 lb 54 kN
Gear 6 ........................... 5.9 mph 9,5 km/hr ........7,482 lb 33 kN ..............6.9 mph 11,1 km/hr ......8,692 lb 36 kN.............. 6.9 mph 11,1 km/hr ...... 9,084 lb 40 kN
Gear 7 ........................... 8.7 mph 14,0 km/hr ......5,053 lb 22 kN ..............10.2 mph 16,4 km/hr ....5,864 lb 26 kN.............. 10.2 mph 16,4 km/hr .... 6,136 lb 27 kN