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103166
Key Part
No. Number Description Qty.
1 100324-03 Solenoid Assembly (includes 1
plunger, nut, and lock washer)
2 22822000 Roll Pin 1
3 100755-01 Linkage Rod 1
4 26499000 Hex Head Screw, 10-32 x 3/4" 4
5 26514000 Lock Nut, 10-32 4
6 100320-01 Yellow Wire 1
7 100322-01 White Wire (with 2 flags) 1
8 100322-02 White Wire (with 1 flag 1
and 1 spade)
9 102939-01 Solenoid Mounting Bracket 1
10 100366-01 Rocker Switch 1
11 100105-01 Control Board Assembly 1
12 100321-01 Nylon Spacer 4
13 01076002 Flat Washer, #10 4
14 103811-01 Nylon Washer 1
15 103812-01 Retaining Ring 1
∆ 103257-01 PC Board Kit 1
† 103258-02 Solenoid Assembly Kit 1
∆ Includes Parts 4, 5, 6, 7, 8, 10, 11, 12, and 13
† Includes Parts 1, 2, 3, 9, 14, and 15
D
ESA INTE
RN
A
TIO
N
AL
S2
S1
L1
L2
OFF
5. Lock Nut
13. Flat
Washer
12. Nylon Spacer
11. Control Board
Assembly
4. Screw
11. Control
Box
Figure 3 - Fuel Valve In Off Position
Fuel Valve Lever
(Off Position)
WARNING: Always set the idle speed before
turning on the Auto-Idle. If idle speed is not set, the
large resistor on the control board may become hot.
Heat from the resistor may damage the protective
coating on the control board.
3. Slowly pull solenoid and bracket away from engine. This will
slow the engine. Make sure to hold plunger into solenoid dur-
ing this step.
4. With a volt meter, check the no-load output voltage at the 120-
volt duplex receptacle. At proper idle speed (2680 minimum
RPM) the meter should read 50-60 volts. Lower settings will
cause the auto-idle to not operate properly.
5. Locate proper solenoid mounting bracket positioning. Line up
solenoid body so that plunger will fully engage into body with-
out any interference.
6. Turn Auto-Idle switch on. Make sure solenoid is engaged.
When solenoid is engaged, the solenoid pulls plunger back
into solenoid.
7. If the engine speed is too slow, the engine will want to “hunt.”
When engine hunts, it speeds up and then slows down repeat-
edly. When this occurs, increase engine speed by adjusting
throttle stop screw on carburetor (refer to Carburetor Adjust-
ment in Honda Engine Manual).
ADJUSTING THE IDLE SPEED
IMPORTANT:
Adjust the idle speed
• Only if the idle speed becomes too high
• If engine idle speed will not regulate (engine idles and speeds up
again and again).
1. Turn Auto-Idle switch off. Start engine. Allow engine to warm
up with no load for five minutes.
1. Solenoid Assembly
(Includes Plunger, Nut,
and Lock Washer)
2. Roll Pin
3. Linkage Rod
9. Solenoid
Mounting Bracket
Governor Spring
Engine Governor Arm
2. Hold plunger in solenoid body to manually engage solenoid
and set idle speed.
WARNING: Guard against burns. Hot muffler,
exhaust manifold, and engine parts can cause severe
injury. Use caution and remain alert when adjusting
or using generator.
Plunger
2. Roll Pin
9. Solenoid
Mounting Bracket
Nut
Lock Washer
Plunger
3. Linkage Rod
15. Retaining Ring
14. Nylon Washer