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ASSEMBLY 6200W Portable Generator PowerBOSS™
4. Place a washer on axle and then place an e-ring in axle
groove.
5. Install e-ring with pliers, squeezing from top of e-ring
to bottom of axle.
6. Repeat step 4 and 5 to secure second wheel.
7. Tip generator so that engine side is down.
8. Attach vibration mounts to support leg with 1/4-20 x
3/4” capscrews and 1/4-20 lock nuts.
9. Remove existing hardware from left unit vibration
mount with 13mm wrench. Use same hardware to
attach support leg.
10. Attach other side of support leg with M6 x 20 mm cap
screw and M6 lock nut. Return generator to normal
operating position (resting on wheels and support leg).
11. Attach handles to handle brackets on generator frame,
as shown in Figure 1, with M8 x 45 mm capscrews, flat
washers, nylon washers, and M8 lock nuts.
NOTE: Be sure to install the nylon washers between the
handle brackets on the generator frame and the brackets
on the handle assembly.
12. Loop handle pins to generator frame as shown in
Figure 1. Raise handles and insert handle pins to move
generator.
13. Check each fastener to ensure it is secure and the
tires are inflated between 15-40 PSI.
BEFORE STARTING THE
ENGINE
Add Engine Oil
• Place generator on a level surface.
• Refer to engine owner’s manual and follow oil
recommendations and instructions.
NOTE: Check oil often during engine break–in. Refer to
engine owner’s manual for recommendations.
NOTE:The generator assembly rotates on a prelubricated
and sealed ball bearing that requires no additional
lubrication for the life of the bearing.
Add Fuel
NOTE:This gasoline engine is certified to operate on
gasoline. Exhaust Emission Control System: EM (Engine
Modifications).
1. Use clean, fresh, regular UNLEADED fuel with a
minimum of 85 octane. DO NOT use fuel which
contains Methanol. DO NOT mix oil with fuel.
2. Clean area around fuel fill cap, remove cap.
3. Slowly add regular unleaded fuel to fuel tank. Be careful
not to overfill.Allow about 1.5" of tank space for fuel
expansion (Figure 2).
4. Install fuel cap and wipe up any spilled fuel.
CAUTION
• Refer to engine manual for oil fill information.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
Any attempt to crank or start the engine before it has
been properly filled with the recommended oil will result
in equipment failure.
WHEN ADDING FUEL
• Turn generator OFF and let it cool at least 2 minutes before
removing fuel cap. Loosen cap slowly to relieve pressure in
tank.
• Fill fuel tank outdoors.
• DO NOT overfill tank.Allow space for fuel expansion.
• Keep fuel away from sparks, open flames, pilot lights, heat,and
other ignition sources.
• DO NOT light a cigarette or smoke.
Fuel and its vapors are extremely flammable and
explosive.
Fire or explosion can cause severe burns or
death.
WARNING
Fuel
Tank
1.5” Air Space
Figure 2 - Fuel Expansion